* †
*
(2001 2 22 , 2001 5 30 )
Influence of Reaction Temperature and Pressure in the Barium Ferrite Synthesis by Supercritical Water Crystallization
Sung Chan Nam, Gun Joong Kim* and Sangdo Park†
Korea Institute of Energy Research, Daejeon 305-600, Korea
*Department of Chemical Engineering, Inha University, Incheon 402-751, Korea (Received 22 February 2001; accepted 30 May 2001)
Ba(NO3)2, Fe(NO3)39H2O KOH
!"# $%& '()*+. , - ./ 01, 2345 67 89 : ;<=
>? $%5@ ABC D E*FG, H >? IJ@ 8KL E@ MFN OPQ+. RSO !"# $%
& TU- <V 01, 2345 89 : >? IJ WX 2Y, 67 89 :Z@ [
>? IJ \% ]*+. :Z, TU- <VZ@ 2345 2367 ^ >? IJ_ '`K@ ab \
" cdKe+. fg, hi # 67 40 MPa, j(MP2) 45_ 200oC, 23kl 45@ 400oC, imno 100
!N Ke p ;<= >? qr@ stuB vwB cd)*FG, >?IJ@ 0.1-0.2µmN ^xy zw >?
{_ OPl*+.
Abstract−BaO 6Fe2O3 was produced by hydrothermal treatment of barium nitrite, ferric nitrite and potassium hydroxide under supercritical water conditions. The crystallinity and size of the barium hexaferrite particles were enhanced by increasing the reaction temperature and pressure in the batch system. In the continuous synthesis process, the particle size was decreased by increasing the reaction temperature but was not changed when the reaction pressure was increased. The reaction tempera- ture is a major operational variable for the control of particle size in this process. In particular, 0.1-0.2µm fine particles were synthesized at a pressure of 40 MPa, mixing point(MP2) temperature of 200oC, tubular reactor temperature of 400oC and residence time of 100 sec. The particle size distribution was very narrow.
Key words: Supercritical Water Crystallization, Hydrothermal Treatment, Barium Ferrite
†E-mail: sdopark@kier.re.kr
1.
(BaO 6Fe2O3) ,
!" #$% "& '(
)*+ ,$-. ./, 01 23$), 45 6+ 7" 8 9 :"; <= '( >: ?@ AB CDE F : G FH, IJK HDTV L# tapeM, NO@ =P >: QRST UV )*+ " "& WX . Y" "& WX Z[\) F-.
]^M, )*+ " "& WX #$" _`a b c d e
" ,// f), d e" gh ijk $, l"m K/ g
n+ ojk /- p, qr s-t" 89 uvw xyzT {
|/ z } E ~, 'a q z x
!) F-[1-3]. )*+ ""&# } $ 3 zT l5 3z } z p !H F-.
zV 6+, +, +, m z qr
' e" / \" 89, e"
{|$ , ] e" gh ./ -. l5 3z , d e" gh |/ } E F- :GV FM,
" m )6a #Q k $, ¡ ¢ -Q £5 T3
¤¥k $" 89 ¦ D§¨ ©), n Jª p «1¬ £ nm $" _$ ²³ #´ . µ^5 mT ¶·
39 4 2001 8
£5$ g` / nm ¸Q¹ "º, 3
°»$) b m 3 | / ¼ ½¾¿ F-. ]
^M, } z ÀQ Q; Á, £5T3 Âgw
Ã!" 89 bn ÄV 9G ) F-.
ÅÆa } V | Çb T 7V Th+ "
$) F, Th+ È& d e" fjÉ-. ÊË, Å Æ Ìa 6+Í ÎÏ J/ Ð `a+ À01
m¸Ñ Ò #$Ó qÔE F" 89 C1 qra T h+ Õ ' nm~ µme" d Ö F,
#´ +, X×Q; p qyÐ ` 3 : , 3
, d d e" gh ØÓ HE F-. ./, X
×Q; Ù" 89 Úw } 3 ,$ bn ÛÜ 7|
F, ÝÞ " #$% Bß:à ;$Ó fE
F-[4].
ÅÆ 3z / Úw } 3a d ÌM e" Ð K/ ¬V áâ!H F ã ' ä Ú 3Ð _Z Ã!å, } qrV } z qr
' 3$æ-. ç Âgw " #$ ÅÆ qr
a Zx Ь 6+ ÎÏ ]5) ½è5 +é p Ð
' b ! Ò gê$æ), Âgw 3
a ÖV T ëK Úw } 3 ¸$ 8 b c b m d, e"Í g p K$ )ì$æ-.
2.
2-1.
QíV îï×(non-pulse) )Îðñ(PUS-11, GL SCIENCE Co.)
#$ " ò #$Ó ó$" _` m K/ #`+
$) :à ôw + é1 fV Qí¬ Ba(NO3)2(Junsei, 98.5%), Fe(NO3)3 9H2O(Showa, 98%), KOH(õn, 85%) ö6 #`
$ #$æ, #´V Fe(NO3)3 9H2O + Âgw
0.05 M, Úw 0.02 M )3$), Ba(NO3)2 KOH
$ q$æ-[5].
Fe/Ba mole ratio = [Fe(NO3)3]/[Ba(NO3)2] (1)
Alkali mole ratio(R) = (2)
b c Q Õ× Jª/ ¢, rq"(60oC)a 24Q; rq
$, XRD(Rigaku, CuKα radiation) g gê$æ, SEM(Philips, XL-30) gê ÷$ b m d e" ø3$æ-.
2-2.
ÅÆ WX $ } $ Bß
Ã$" _/ Âgw Bß:à ù+ Fig. 1 +Q$æ-. Âg w Bß:à )Î ", q(molten salt bath), ¡q(water bath)
eÓ gE F-.
2.57 cm, 7.6 cm òô #¨V 35 cm3-. " òô 6+
ø3$" _$ K- ¸K #$æ), ÎÏV NOSHOK(Germany) ÎÏÆ pressure transducer(9368612, XPRO Co.) #, û <ü
$ ø3$æ-.
"ò ÎÏ 40 MPa $æ 8 ý6Q; '( 6+Ð
Fig. 2 +Q$æ-. Fig. 2a <Q Í U 400oCs ý6!
? Dx! Q;V 100þ ÿ ( ý6+ Mò)
F, ] ¢ |3/ 6+ l$) F-. ]5),
ÿ Q¹" _` ¡qa " ¡$æ 8 ¡Q
;V 20g $æ-.
q(molten salt bath) " òô 6+ ÎÏ ÿ ýQ¹), ./ 6+ |3$Ó l$" _$ #! ¼,
J Á 40 cm, 30 cm) 30 cm ô 36 l-.
WX KNO3Í Ca(NO3)2 4H2O 1 : 1 éÜ }$
#Q , heater #¨V 5 kW), q 6+ PID(/, DX9) 6+ qÔ" qÔ$æ-.
/, " ò 6+ q ò 6+ |3$Ó l$" _
$ " 250 rpm $æ, ¡ 6 m(25oC)
#$æ-. " " Âgw :à ñÅ )3!H F, q ¡q lÎw BÊ ` $ ),
c ¢ " qa òH ¡q {V mover
#$ { f{$Ó Æ!H F-.
2-3.
BßB ᧠Úw Bß:à ù+ Fig. 3 Mòå-. B ß:à #´ Zd _/ ðñÍ ", " b m [KOH]
3 Fe NO[ ( 3)3]+2 Ba NO[ ( 3)2]
( )
---
Fig. 1. Schematic diagram of the batch apparatus.
1. Reactor 4. T, P indicator
2. Molten salt bath 5. Shaker
3. Water bath 6. Mover
Fig. 2. Reactor temperature as a function of time at pressure of 44.01 MPa.
 :à !H F-.
ðñ #´ 23/ Zd _$ îï× )Îðñ #
$æ, =V 1/4" SUS 316 tubeÍ )Î# tube fitting(Swagelok)
#$æ-. #/ Õ×Í ö6 K" " h¶
!H F nD m #$) F% ¤$" _` 4- channel degasser(Jour Research, X-ActTM) #$æ, ¼
ô@ bE F ôm b $æ-.
" T " <6 _$ PID 6+ H"(Propor- tional Integral Differential, /, DX9) :/ = ¸"(electric furnace, |H, 15 kW)Í IR heating chamber(E4-10(SS), A$e, 8 kW) #$æ, ôg 6+ K- ¸K
ø3$æ-.
Úw } 3 ¸$" ¸ Bß6+ ÎÏ K/ 3/
<3 _` pressure transducerÍ ¸K 6+ qÔ"(Model Hy- P100) signal generator(Model 6500, GLA Elettronica) #$ zero
point #$æ-. 8 ¸" ¤¥ M6 6+
36+Í 6+I ±1oCò 3$æ-.
ÅÆÌ l$) F "a ö ÉÃc ¢
" b m $Ó Q¹" _$ 2 =
" ô$ $Ó ¡$æ-. " 5 c
Í #´ }Gaô@ " ds, " Á
qÔ¶! X× Q; H$æ-. " =(vertical tube reactor) SUS316 tube(103 MPa, Á 600 cm, ò 0.32 cm, ô 48.2 cm3) f!å-.
"òa }´ X×Q;(τ)V w (3)T U "Qc-.
(3)
"a, V: reactor volume, F: mass flow rate
"a, ρ: density of the reaction mixture
´V ¡ ¢, in-line filter(Swagelok, SS-8F-K4-05) ¤àa, d e" # b m T/ ¢, Æ òô ÎÏ qÔ _ / $Î%Þ(back pressure regulator, Tescom, 26-1722-24) ÷$ &
'´ Â$æ-. ¸X Úw } 3 ÎÏV pressure trans- ducer(XPRO, 9368612)Í Heise gauge(CMM-010485) #$ ø3
$æ-.
3.
} 3 #$ 6+Í ÎÏ ½è5 +
é Ð '( ÅÆ 3 Ò ()<*-. X1¬
BßV i) Fig. 1 Âgw :à #$ 6+, ÎÏT ½è5 +é ÐQ 8, } c b m g Ð )ì$æ ), ii) Fig. 3 Úw } 3 #$ }G MP2a b c 1
°Æ ;b m ÅÆ Ì 6+Í ÎÏÐ ' }G MP3Í "ò #´ ÷TQ 8, c C 2°Æ 3b m gT d Ì p )ì$ 13 b qr +
$) $æ-. iii) Âgw :à #/ BßTô@ ÅÆ 3 ,-. áâ$æ), Úw } 3 #$
}G MP3Í "a 6+Í ÎÏÐ '( 2°Æ 3b m ,-. + é$æ-.
3-1.
|1¬ } zM ÅÆ 3z #/ q
3a BaO 6Fe2O3 b $ V -ã w (4)Í UV 0
w "&c-.
Ba(OH)2+12Fe(OH)3 BaO 6Fe2O3+19H2O (4) ]^M, T / 001é Zd$ α-Fe2O3°|
b !, T¨ Zd$k BaO 6Fe2O3 b ! é01 1 0 ½¾¿ F-. ]5) |1 } za
Fe/Ba +é Õ¶ ' d e" $D¶ 2 F-.
^/ &V [OH−] 6T [Fe3+] [Ba2+] 6 + "¬
$ ¼ °!, |1¬ } 3a [OH−] 6 + Õ¶ ' d e" fj, b m 0 Õ/- &T |à$) F-[6].
'a, ä Úa ÅÆÌa 6+ Ð ' b c d Ò à K` +$" _` Fe/Ba +é 2
Q; 60g R3 4 )3$) Bß Ã$æ-.
6+ 300, 350, 400oC ÐQ4 ' } c d q Ì K/ gêT Fig. 4Í 5 XRD 56T SEM É + Q$æ-. b c d Ò ()< Fig. 4a < Í U
τ Vρ ---F
=
Fig. 3. Schematic diagram of the continuous synthesis apparatus.
39 4 2001 8
§7 Àa °| b !åM, Fig. 5
SEM Éa ÄV 6+a b c d e" fã 2 F
M 3 V 8H ¼ M9-. ]5), 300oCa b c d j :;$Ó ±«H *ã 2 F, j ü
¸/ 3°Æ +Ñ$ V ¼ bc-.
350oCa b c d ./ 300oCa b c d<- e"
Õ$æM j ¼ ./ ü¸/ 3 ±«) F , 400oC
a b c d+ 3 $ <$M ¸1 6+ Õ
¶ ' d 3 Õ$ ¼ ¬E Få-. ^/
` uê + =¾" 89 > 3 : ?$" 89
3 / d Ö" _`a Ê ©V Q; @x/ ¼
°c-.
Fig. 6V 6+ 400oC Fe/Ba +é R3 2Í 4
|3$Ó )3$) "ò ÎÏÐ ' b c d q MA XRD 56-. Fig. 6a < Í U Q; 60g
$æ 8, ÎÏ 28.27 MPa a 231 °|
b B ¬E FåM, 22.06T 27.03 MPa
a JCPDS CD "&! V EB/ e MF ¬
E Få-. ^/ l 3$Ó GH *þ ;
b m øc-. ]5), Fig. 7V Fig. 6T IJ 6+
400oC $) ÎÏÐ ' b c d SEM
É +Q/ ¼-. ÎÏ Õ¶ ' d e" Õ
$) F), 3V !) Fã ¬E Få, ÎÏ
28.27 MPaa d e"Í 3+ : 0û/
d b !åã ¬E Få-. ^/ ÎÏÐ K/
d Ò Ð ÅÆ m Ð ' > ÅÆ 7V l¸ÜT l{ ²nm K` H= 3+ #
+ . ÎÏ qÔ¶! eÓ ÐQL F-. 'a, ^/
Ò Kô@ #´ò /M #`+M nÆ I Fig. 4. XRD patterns of products at reaction time of 60 min with var-
ious reaction temperature(44.01 MPa, Fe/Ba ratio 2, R ratio 4).
Fig. 5. SEM micrographs of products at reaction time of 60 min with various reaction temperature.
Fig. 6. XRD patterns of products at reaction time of 60 min with var- ious pressure(400oC, Fe/Ba ratio 2, R ratio 4).
Fig. 7. SEM micrographs of barium ferrite at reaction time of 60 min with various pressure.
/ + I 89¬ ¼ °c-[4, 11].
-ãV ½è5 +é¬ R3 K$ b c gM
)ì$" _$ Bß6+ 400oC, ÎÏV 44.01 MPa(24 ml charge)a Bß Ã$æ-. Fig. 8 XRD gêT ()< R
b B ½ Få-. |1 Fe(OH)3 pH 7
a ¸ NH, Ba(OH)2 13a ¸ b$Ó c -[7]. 'a, R3 0.5a b ! V ¼V
#´ R3 ÄV T ¬$ Ba(OH)2 ¸ b$
<$%, Fe(OH)3 Ba(OH)2Í $ <$) hematite O
¸ NHPã ½ F-.
Sada p[8] T $ R3 ÕE& d e" $D/
å), R3 Ä& d 3V B 2 Få,
K/ BßT Fig. 9 SEMÉ Mòå-.
ä Âgw :à #/ Úa Ataie p[9] Q9 "c BaO Fe2O3M Kiyama[10] BaO 4.5Fe2O3p ; b mV R
! *-. ^/ l ¸ ÚK Ã/ Âgw(autoclave)
#/ } za 4-5oC/nib ý6!" 89 "ò
m¬ Fe(NO3)3 . Fe(OH)3 #´ = ý6+ `
;b m α-Fe2O3Í UV 23/ mK ¸ c S
m »;1 ý6Q¹" 89 α-Fe2O3Í UV 23/ n
m b !" ¸ FeOOHÍ U 6T / m
¸ c S T gM b !" 89¬ ¼
°c-.
3-2.
Micro reactor #/ Âgw :à Ãc Bß ÷$ ÅÆ
3z #/ } zV " } z é` W Ù V Q; } E Fã ¬$æ,
^/ T ëK Úw } 3 1#$ Bß Ã$æ -. Úw } 3 , m 5 Uéc Í O
} ` ÅÆ Ì $Ó ý6B ', " Âgw :à α-Fe2O3Í UV ôb m
b E FH Q; $Ó °QL F-[5, 11].
|1¬ nm} a #´ " + b m Ò # Zþ, ÅÆÌa 6+Í Î Ï -( qÔ Ð é` d e" gh+ --V
W-. 'a, ä Úa }G MP2a b c 1°Æ
g` b m }G MP3Í "òa X×Q;(τ2) 100
)3Q¹), 6+ 300, 350, 400, 450oC, ¸X Æ
ÎÏV 35, 40, 45 MPa qÔ$a C 2°Æ ö b m Ö V d g Ì Ð )ì$æ-.
}G MP2 6+ 200oC, " ÎÏ 40 MPa ]5) X×Q
; 100 )3$), }G MP3Í " 6+ 300, 350,
400, 450oC ÐQ¹a } c b m q V ÂgwT IJ
§7 Àa BaO 6Fe2O3°| b !å-. ]^M, Fig. 10 Fig. 8. XRD patterns of products at reaction time of 60 min with vari-
ous alkali molar ratio(R)(400oC, 44.01 MPa, Fe/Ba ratio 2).
Fig. 9. SEM micrographs of products at reaction time of 60 min with various alkali molar ratio(R).
Fig. 10. SEM micrograph of the products obtained with various tem- perature at 40 MPa(Fe/Ba ratio 2, R ratio 4).
39 4 2001 8
SEM Éa < Í U 300oCa } c
Âgw :à #/ 6+ Ð ' } c
300oC ¼T l/ Ì ±) F ¼ ¬E
Få, 350oCô@ d 3 GG !) F ¼ = ìE Få-. b c d e" }G MP3Í " 6+
400oCa b c d 0.1-0.2µm3+ fÓ } !å d
+ $æ-. ]^M, 450oC
6+ ý ` ( + b !åX 0.1-0.2µm e"
-Q #` uê ÉÃ!" 89 °c-.
}G MP3Í "a Í } $ ÅÆ q r¬ 400oC +Ñ$, α-FeOOHÍ Ba(OH)2 0 } ö
/ °¨X b T3T °¨X inclusion / 3 : T
} a<- K°ÿ e" 89 0 } V ö
V ¤ {Q |HMÓ !, #WÏ $D¶ ' #`+ $D
¶!, h+ ÿ Õ$Ó c-. 'a, ÅÆ 3
|/ Ç b T Th+ Õ & " $) F" 89 b
M, 6+ ¦î ý$Ó ! b c dK; Z[\+
ÿ Õ$Ó !H ]ÿ¾ -Q #` u3T3 b$Ó !H d gh+ Ó MM & b/-. 'a, 1/
6+ 3 } c d e"M gh+ à ZxÐ
c-.
-ã }G MP2a 6+ 200oC, }G MP3a 6 + 400oC, "ò X×Q;(τ2) 100 Bßqr ) 3Q^ S ÎÏ 35, 40, 45 MPa ÐQ¹a ÅÆ Ìa ÎÏÐ b c d e"M d H_/ à
=`a Rë$æ-.
ÎÏ ÕM $D / b m gÐ |HM V
, Fig. 11a < Í U ÎÏ Õ¶ ' } c
å-.
ÎÏ '( de" $D ÅÆ m5 01 Ò
ÎÏ Õ¶ ' [Ba2+]+[OH−] [BaOH+] #` +
{ ' [BaOH+] + Õ$) >, Ç 0 Õ$ ¬
` [BaOH+] E23/ Fe(OH)3 ` n / öT3T 3 / b #$Ó !H, f) |/
É Ö F" 89¬ ¼ `êc-[4].
^/ ÅÆ 3 ,-. ,/ ¼V Âgw "
òô = ý6+Í Ñ5 5 Uéc Í O }
(MP3) ` ÅÆÌ $Ó ý6B ', W ( ö
` b d Ì eÓ Ð$), ²6 +
²6+ 1I +w 'a" 89 ÙV X×Q;+ d
#$" 89-[12]. T1 jÅÆô@ ÅÆÀ
ÉÃB ' b + cd! Âg w :àa b ! ôb m b d e" CDE Få-. 'a " Âgw :à #/ } a
gM } $" _` 30g-48Q; Dx! ¼T éE 8 ä Ú Úw } 3a 1°Æ g` b mT 2°Æ ö
b m } Q; CD¶! 2gò !
Ò Mòå-.
ä Ú Ta }G MP2 6+ 200oCæ 8, }G MP3Í " 400oC, 40 MPaæ 8, 2°Æ 3b m
0.1-0.2µm °| ÖHd ¬E Få-.
]5), &u gM "1 Ò qÔ + d
e" 0.1µm$ q$" _` Co2+Í Ti4+Í UV m à Q } Q¹ Ú Ã F, ¢ js áâ! V :à ôga b$ ,-. K/ Ú+ 1
ÃE Æe-.
4.
ÅÆ qra b V W aÓ É Ãc- Âgw BßTô@ ÅÆ 3z #/ Úw } 3+ °| BaO 6Fe2O3 b E Få-. ]5), b c d Ò ÅÆ qr$a 6+Í ÎÏ J/ Ð
'a eÓ fg Fã ¬$æ-.
Òÿ, ÅÆ 3z / Úw } 3 Fe/Ba +
é 2 R3 4 )3/ S }GT "ò 6+Í ÎÏ
400oC, 40 MPaæ 8, C 3b m 0.1-0.2µm d
gh ± / °| ÖHP-.
ä Bß ÷$ ÅÆ qra ( g` 0 , ]5) ö $ 2g ò ÙV Q; BaO 6Fe2O3
Ú1 b E Fã ', " Âgw q 3 é
$ bn eÓ QL Fã ½ Få-.
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Fig. 11. SEM micrograph of the products obtained with various pres- sure at 400oC(Fe/Ba ratio 2, R ratio 4).
7. Lee, K. H., Lee, B. H. and Yoon, K. J.: J. Korean Ceram. Soc., 22(5), 61(1985).
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