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APPLICATION NOTE 105: Current Sense Circuit Collection

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APPLICATION NOTE—105

Introduction-1

INTRODUCTION

Application Note 105 December 2005 Current Sense Circuit Collection

Making Sense of Current Tim Regan, Editor

This Application Note Will Change Sensing and/or controlling current flow is a fundamental

requirement in many electronics systems, and the tech- niques to do so are as diverse as the applications them- selves. This Application Note compiles solutions to cur- rent sensing problems and organizes the solutions by general application type. These circuits have been culled from a variety of Linear Technology documents.

This Application Note is a growing and changing docu- ment. Many of the chapters listed below are placeholders for material that will be filled in soon. As the chapters are added, their links will be enabled.

Using the Application Note

Click the name of a chapter in the “Circuit Collection In- dex” below to open the PDF version of that chapter.

Circuits Organized by General Application

Each chapter collects together applications that tend to solve a similar general problem, such as high side cur- rent sensing, or negative supply sensing. The chapters are titled accordingly (see “Circuit Collection Index” be- low). In this way, the reader has access to many possible solutions to a particular problem in one place.

Contributors

Jon Munson, Alexi Sevastopoulos, Greg Zimmer, Michael Stokowski

, LTC, LTM, LT, Burst Mode, OPTI-LOOP, Over-The-Top and PolyPhase are registered trademarks of Linear Technology Corporation. Adaptive Power, C-Load, DirectSense, Easy Drive, FilterCAD, Hot Swap, LinearView, µModule, Micropower SwitcherCAD, Multimode Dimming, No Latency ∆Σ, No Latency Delta-Sigma, No RSENSE, Operational Filter, PanelPro- tect, PowerPath, PowerSOT, SmartStart, SoftSpan, Stage Shedding, SwitcherCAD, ThinSOT, UltraFast and VLDO are trademarks of Linear Technology Corporation. Other product names may be trademarks of the companies that manufacture the products.

It is unlikely that any particular circuit shown will exactly meet the requirements for a specific design, but the sug- gestion of many circuit techniques and devices should prove useful. Specific circuits may appear in several chapters if they have broad application.

CIRCUIT COLLECTION INDEX

Level Shifting High Speed

Current Sense Basics

High Voltage Fault Sensing

High Side

Low Voltage Digitizing

Low Side

High Current (100mA to Amps) Current Control Negative Voltage

Unidirectional Low Current (Picoamps to Precision

Milliamps) Bidirectional

AC Motors and Inductive Loads

DC Batteries

Wide Range

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APPLICATION NOTE 105: Current Sense Circuit Collection

Current Sense Basics

This chapter introduces the basic techniques used for sensing current. It serves also as a definition of common terms. Each technique has advantages and disadvan- tages and these are described. The types of amplifiers used to implement the circuits are provided.

To see other chapters in this Application Note, return to the Introduction.

LOW SIDE CURRENT SENSING

Current sensed in the ground return path of the power connection to the monitored load. Current generally flows in just one direction (uni-directional). Any switch- ing is performed on the load-side of monitor.

+

ILOAD

ISENSE LOAD

OUTPUT ∝ ILOAD DC VSUPPLY

VCC

RSENSE

. Low Side Advantages

Low input common mode voltage Ground referenced output voltage Easy single supply design

Low Side Disadvantages

Load lifted from direct ground connection

Load activated by accidental short at ground end load switch

High load current caused by short is not detected Amplifier Types for Low Side Implementation

Precision zero-drift op amps: LTC2050, LTC2054 Instrumentation amplifiers: LTC2053, LT1990, LTC6943

Rail-to-Rail Input op amps: LT1677

HIGH SIDE CURRENT SENSING

Current sensed in the supply path of the power connec- tion to the monitored load. Current generally flows in just one direction (uni-directional). Any switching is per- formed on the load-side of monitor.

+

ILOAD

ISENSE

LOAD

OUTPUT ∝ ILOAD DC VSUPPLY

RSENSE

High Side Advantages Load is grounded

Load not activated by accidental short at power con- nection

High load current caused by short is detected High Side Disadvantages

High input common mode voltages (often very high) Output needs to be level shifted down to system oper- ating voltage levels

Amplifier Types for High Side Implementation Dedicated current sensing amplifiers: LT6100, LTC6101, LT1787

Over-the-Top™ op amps: LT1637 Flying capacitor amplifier: LTC6943

Current Sense Basics-1

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APPLICATION NOTE 105: Current Sense Circuit Collection

FULL-RANGE (HIGH AND LOW SIDE) CURRENT SENSING

Bi-directional current sensed in a bridge driven load, or unidirectional high side connection with a supply side switch.

+

ILOAD

ISENSE OUTPUT ∝ ILOAD DC VSUPPLY

VCC

RSENSE LOAD

Full-Range Advantages

Only one current sense resistor needed for bidirec- tional sensing

Convenient sensing of load current on/off profiles for inductive loads

Full-Range Disadvantages

Wide input common mode voltage swings

Common mode rejection may limit high frequency accuracy in PWM applications

Amplifier Types for Bi-directional Implementation Difference amplifiers-LT1990, LT1991, LT1995, LT1996

Instrumentation amplifiers: LTC2053 Flying capacitor amplifier: LTC6943

SUMMARY OF CURRENT SENSE SOLUTIONS

The next few pages contain a table that summarizes cur- rent sense solutions and applicable devices. Look first in the “Type/Circuit” column and the “Gain” column for a general description of the application. Then scan across the other columns for applicable devices and their speci- fications.

Current Sense Basics-2

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APPLICATION NOTE 105: Current Sense Circuit Collection

Current Sense Basics-3

ACCURACY SPEED

TYPE/CIRCUIT GAIN (V/V)

DEVICES AND PACKAGES

OFFSET VOLTAGE

(VOS)

INPUT CURRENT

(IBIAS)

BANDWIDTH SLEW RATE VSUPPLY

RANGE (VS) VIN RANGE (VCM)

DIFFERENTIAL VIN RANGE (SURVIVAL) High Side

One Direction Voltage Out

+

+

8

7

5 1

VS LOAD

RG1 5k

VCC 2.7V TO 36V

RG2 5k

VIN (VCC + 1.4V) TO 48V

RO R

50k R/3

A4 6

A2 3

FIL 4

VEE VS+ RSENSE

VOUT

6100 F01

A1

A2 Q1

VO1 RE 10k

R 25k

2

10 to 50 LT6100

MSOP-8 DFN

300µV 5µA 100kHz 0.05V/µs 2.7V to 36V (VS + 1.4V) to 48V ±48V

High Side One Direction Current Out

4 +

3

5

2

1 IN

V+

V 10V

OUT

6101 BD

IN+

LTC6101/LTC6101HV

VBATTERY

IOUT VSENSE

RSENSE ILOAD

ROUT RIN

+

L O A D

VOUT = VSENSE x ROUT RIN 5k

5k 10V

Resistor Ratio

LTC6101 LTC6101HV

SOT23-5 MSOP-8

350µV 350µV

250nA 250nA

200kHz 200kHz

2.5V/µs 2.5V/µs

4V to 70V 4V to 105V

(VS – 1.5V) to 70V (VS – 1.5V) to 105V

±70V

±105V

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TION NOTE 105: Current Sense Circuit Collection APPLICA

Current Sense Basics-4

TYPE

ACCURACY SPEED

/CIRCUIT GAIN (V/V)

DEVICES AND PACKAGES

OFFSET VOLTAGE

(VOS)

INPUT CURRENT

(IBIAS)

BANDWIDTH SLEW RATE VSUPPLY

RANGE (VS) VIN RANGE (VCM)

DIFFERENTIAL VIN RANGE (SURVIVAL) High Side

Bi-directional

Current or Voltage (ROUT = 20k)

RSENSE

1787 F 01

RG2A 1.25k

RG2B 1.25k RG1A 1.25k

RG1B 1.25k

VOUT IOUT

VBIAS ROUT 20k VS

+

A1

Q1 Q2

CURRENT MIRROR VEE

FIL

VS+

FIL+ ISENSE

Fixed 8 or Scaleable

LT1787 LT1787HV

SO-8 MSOP-8

75µV 75µV

20µA 20µA

300kHz 300kHz

0.1V/µs 0.1V/µs

2.5V to 36V 2.5V to 60V

2.5V to 36V 2.5V to 60V

±10V

±10V

High Side One Direction Voltage Out

Over the Top Amplifiers

+

LT1637 3V TO 44V

3V R1 200Ω

RS 0.2Ω

R2 2k

VOUT (0V TO 2.7V) Q1 2N3904

1637 TA06

LOAD ILOAD

VOUT (RS)(R2/R1) ILOAD =

Resistor Ratio

LT1494 LT1636 LT1637 LT1672 LT1782 LT1783 LT1784

DIP-8 MS-8 SO-8 DFN SOT23-5 SOT23–6

150µV 50µV 100µV 150µV 400µV 400µV 1500µV

250pA 5nA 20nA 250pA

8nA 45nA 250nA

3kHz 200kHz

1MHz 12kHz 200kHz 1.25MHz

2.5MHz

0.001V/µs 0.07V/µs 0.35V/µs 0.005V/µs

0.07V/µs 0.42V/µs 2.4V/µs

2.1V to 36V 2.6V to 44V 1.8V to 44V 2.1V to 36V 2.2V to 18V 2.2V to 18V 2V to 18V

0 to VS + (36V – VS) 0 to VS + (44V – VS) 0 to VS + (44V – VS) 0 to VS + (36V – VS) 0 to VS + (18V – VS) 0 to VS + (18V – VS) 0 to VS + (18V – VS)

36V 44V 44V 36V 36V 36V 36V

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APPLICATION NOTE 105: Current Sense Circuit Collection

Current Sense Basics-5

ACCURACY SPEED

/CIRCUIT GAIN (V/V)

DEVICES AND PACKAGES

OFFSET VOLTAGE

(VOS)

INPUT CURRENT

(IBIAS)

BANDWIDTH SLEW RATE VSUPPLY

RANGE (VS) VIN RANGE (VCM)

DIFFERENTIAL VIN RANGE (SURVIVAL) High Side

One Direction Voltage Out

Instrumentation Amplifier

VIN

2053 TA07

+

1456 7 5V

LTC2053 3 8

2 0.1µF

0.1µF –5V

VOUT

VOUT = –VIN

Resistor Ratio

LTC2053 LTC6800

DFN MS-8

5µV 5µV

4nA 4nA

200kHz 200kHz

0.2V/µs 0.2V/µs

2.7V to 11V 2.7V to 5.5V

2.7V to 11V 2.7V to 5.5V

5.5V 5.5V

High Side or Low Side One Direction Voltage on a capacitor output Flying Capacitor

6943 • TA01b

0.01µF 9 POSITIVE OR

NEGATIVE RAIL

10 11

6 1µF RSHUNT

I

1/2 LTC6943 12

7

14 15

1µF E

E E

RSHUNT I =

Unity LTC6943 TSSOP – 16

6pA 90kHz 5V to 18V 5V to 18V 18V

TYPE

(8)

APPLICATION NOTE 105: Current Sense Circuit Collection

ACCURACY SPEED

TYPE/CIRCUIT GAIN (V/V)

DEVICES AND PACKAGES

OFFSET VOLTAGE

(VOS)

INPUT CURRENT

(IBIAS)

BANDWIDTH SLEW RATE VSUPPLY

RANGE (VS) VIN RANGE (VCM)

DIFFERENTIAL VIN RANGE (SURVIVAL) High Side or Low Side

Bi-Directional Voltage Out Difference Amplifiers

VIN VIN+

VS+

VS M9 M3 M1

P1 P3 P9

LT1991 8 9 10

1 2 3

7 6

5 4 R2*

10k

R1 10k

VIN+ – VIN ILOAD = 10kΩ

*SHORT R2 FOR LOWEST OUTPUT OFFSET CURRENT. INCLUDE R2 FOR HIGHEST OUTPUT IMPEDANCE.

1 and 10 1 to 13

1 to 7 9 to 117

Pin Strap Configurable

LT1990 LT1991 LT1995 LT1996

SO-8 DFN MS–10

900µV 15µV 1000µV

15µV

2.5nA 2.5nA

105kHz 110kHz 32MHz 38kHz

0.55V/µs 0.12V/µs 1000V/µs 0.12V/µs

2.4V to 36V 2.7V to 36V 5V to 36V 2.7V to 36V

–250V to 250V –60V to 60V

0V to 36V –60V to 60V

±250V

±60V VS + 0.3V

±60V

Low Side One Direction Voltage Out Zero-Drift Amplifiers

+

LTC2050HV 1 4 3

2050 TA08

5

2 5V

– 5V TO

MEASURED CIRCUIT

OUT 3V/AMP LOAD CURRENT IN MEASURED CIRCUIT, REFERRED TO –5V

10Ω 10k

3mΩ

0.1µF LOAD CURRENT

Resistor Ratio

LTC2050 LTC2054 LTC2054HV

SO-8 SOT23-5 SOT23 – 6

0.5µV 0.5µV 0.5µV

75pA 0.6pA 0.6pA

3MHz 500kHz 500kHz

2V/µs 0.5V/µs 0.5V/µs

2.7V to 7V 2.7V to 7V 2.7V to 12V

0V to (VS – 1.3V) 0V to (VS – 0.7V) 0V to (VS – 0.7V)

VS + 0.3V VS + 0.3V VS + 0.3V

Low Side One Direction Voltage Out

Rail to Rail I/O Amplifiers

+ LT1800 0.1Ω

IL 0A TO 1A

VOUT 0V TO 2V

VOUT = 2 • IL f–3dB = 4MHz

UNCERTAINTY DUE TO VOS, IB < 4mA 3V

1k

1800 F02

52.3Ω 52.3Ω

Resistor Ratio

LT1218 LT1677 LT1800 LT1806 LT6200 LT6220

SO-8 DIP-8 SOT23-5 SOT23 – 6

25µV 20µV 75µV 100µV 1400µV

70µV

30nA 2nA 25nA

1µA 10µA 15nA

300kHz 7.2MHz 80MHz 325MHz 110MHz 60MHz

0.1V/µs 2.5V/µs 25V/µs 125V/µs

50V/µs 20V/µs

2V to 36V 2.5V to 44V 2V to 12.6V 1.8V to 12.6V 2.2V to 12.6V 2.2V to 12.6V

0V to VS 0V to VS 0V to VS 0V to VS 0V to VS 0V to VS

VS + 0.3V VS + 0.3V VS + 0.3V VS + 0.3V VS + 0.3V VS + 0.3V

Current Sense Basics-6

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APPLICATION NOTE 105: Current Sense Circuit Collection

High Side

This chapter discusses solutions for high side current sensing. With these circuits the total current supplied to a load is monitored in the positive power supply line.

To see other chapters in this Application Note, return to the Introduction.

LT6100 Load Current Monitor

OUTPUT

VEE OUT

6100 F04

RSENSE

LT6100 8 1

VS VS+ 2 A4

VCC

3 A2

4

7 C2

0.1µF

C1 0.1µF

3V

6

5 FIL

TO LOAD

+

5V

+

+

This is the basic LT6100 circuit configuration. The inter- nal circuitry, including an output buffer, typically operates from a low voltage supply, such as the 3V shown. The monitored supply can range anywhere from VCC + 1.4V up to 48V. The A2 and A4 pins can be strapped various ways to provide a wide range of internally fixed gains.

The input leads become very hi-Z when VCC is powered down, so as not to drain batteries for example. Access to an internal signal node (pin 3) provides an option to in- clude a filtering function with one added capacitor. Small- signal range is limited by VOL in single-supply operation.

“Classic” Positive Supply Rail Current Sense

+

LT1637 5V

200

200 0.2

2k

0V TO 4.3V

1637 TA02

VOUT = (2Ω)(ILOAD) Q1 2N3904

LOAD ILOAD

This circuit uses generic devices to assemble a function similar to an LTC6101. A Rail-to-Rail Input type op amp is required since input voltages are right at the upper rail.

The circuit shown here is capable of monitoring up to 44V applications. Besides the complication of extra parts, the VOS performance of op amps at the supply is gener- ally not factory trimmed, thus less accurate than other solutions. The finite current gain of the bipolar transistor is a small source of gain error.

Over-The-Top Current Sense

+

LT1637 3V TO 44V

3V R1

200

RS 0.2

R2 2k

VOUT (0V TO 2.7V) Q1

2N3904

1637 TA06

LOAD ILOAD

VOUT (RS)(R2/R1) ILOAD =

This circuit is a variation on the “classic” high-side cir- cuit, but takes advantage of Over-the-Top input capability to separately supply the IC from a low-voltage rail. This provides a measure of fault protection to downstream circuitry by virtue of the limited output swing set by the low-voltage supply. The disadvantage is VOS in the Over- the-Top mode is generally inferior to other modes, thus less accurate. The finite current gain of the bipolar tran- sistor is a source of small gain error.

High Side-1

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APPLICATION NOTE 105: Current Sense Circuit Collection

Self-Powered High Side Current Sense

This circuit takes advantage of the microampere supply current and Rail-to-Rail input of the LT1494. The circuit is simple because the supply draw is essentially equal to the load current developed through RA. This supply cur- rent is simply passed through RB to form an output volt- age that is appropriately amplified.

High Side Current Sense and Fuse Monitor

OUTPUT 2.5V = 25A

VEE OUT

DN374 F02

RSENSE 2m FUSE

LT6100 8 1 VS VS+

BATTERY BUS

A4 ADC

POWER

≥2.7V

2 VCC

3 A2

4

7 C2

0.1µF

6

5 FIL

TO LOAD

+

+

The LT6100 can be used as a combination current sensor and fuse monitor. This part includes on-chip output buff- ering and was designed to operate with the low supply voltage (≥2.7V), typical of vehicle data acquisition sys- tems, while the sense inputs monitor signals at the higher battery bus potential. The LT6100 inputs are toler- ant of large input differentials, thus allowing the blown- fuse operating condition (this would be detected by an output full-scale indication). The LT6100 can also be powered down while maintaining high impedance sense inputs, drawing less than 1µA max from the battery bus.

Precision High Side Power Supply Current Sense

+LTC6800

4 5 6

7 OUT

100mV/A OF LOAD CURRENT 10k

1.5m

0.1µF 150Ω

6800 TA01

ILOAD 2 8

VREGULATOR

3

LOAD

This is a low-voltage, ultra-high-precision monitor featur- ing a Zero-Drift Instrumentation Amplifier (IA) that pro- vides Rail-to-Rail inputs and outputs. Voltage gain is set by the feedback resistors. Accuracy of this circuit is set by the quality of resistors selected by the user, small- signal range is limited by VOL in single-supply operation.

The voltage rating of this part restricts this solution to applications of <5.5V. This IA is sampled, so the output is discontinuous with input changes, thus only suited to very low frequency measurements.

Positive Supply Rail Current Sense

+

1/2 LT1366 R1

200

1366 TA01

LOAD ILOAD Rs 0.2

R2 20k

Q1 TP0610L VCC

VO = ILOAD • RS = ILOAD • 20

( )

+

1/2 LT1366

R2 R1

This is a configuration similar to an LT6100 implemented with generic components. A Rail-to-Rail or Over-the-Top input op amp type is required (for the first section). The first section is a variation on the classic high-side where the P-MOSFET provides an accurate output current into R2 (compared to a BJT). The second section is a buffer to allow driving ADC ports, etc., and could be configured with gain if needed. As shown, this circuit can handle up to 36V operation. Small-signal range is limited by VOL in single-supply operation.

High Side-2

(11)

APPLICATION NOTE 105: Current Sense Circuit Collection

Precision Current Sensing in Supply Rails

6943 • TA01b

0.01µF 9 POSITIVE OR

NEGATIVE RAIL

10 11

6

1µF RSHUNT

I

1/2 LTC6943 12

7

14 15

1µF E

E E

RSHUNT I =

This is the same sampling architecture as used in the front-end of the LTC2053 and LTC6800, but sans op amp gain stage. This particular switch can handle up to 18V, so the ultra-high precision concept can be utilized at higher voltages than the fully integrated ICs mentioned.

This circuit simply commutates charge from the flying sense capacitor to the ground-referenced output capaci- tor so that under dc input conditions the single-ended output voltage is exactly the same as the differential across the sense resistor. A high precision buffer ampli- fier would typically follow this circuit (such as an LTC2054). The commutation rate is user-set by the ca- pacitor connected to pin 14. For negative supply monitor- ing, pin 15 would be tied to the negative rail rather than ground.

Measuring bias current into an Avalanche Photo Diode (APD) using an instrumentation amplifier.

CURRENT MONITOR OUTPUT 0mA TO 1mA = 0V TO 1V

+

35V

LT1789 A = 1

BIAS OUTPUT TO APD VIN

10V TO 33V

AN92 F02a

1k 1%

CURRENT MONITOR OUTPUT 0mA TO 1mA = 0V TO 1V

+

LT1789 A = 1

BIAS OUTPUT TO APD VIN

10V TO 35V

1N4684 3.3V

AN92 F02b

1k 1%

10M

The upper circuit uses an instrumentation amplifier (IA) powered by a separate rail (>1V above VIN) to measure across the 1kΩ current shunt. The lower figure is similar but derives its power supply from the APD bias line. The limitation of these circuits is the 35V maximum APD voltage, whereas some APDs may require 90V or more.

In the single-supply configuration shown, there is also a dynamic range limitation due to VOL to consider. The ad- vantage of this approach is the high accuracy that is available in an IA.

High Side-3

(12)

APPLICATION NOTE 105: Current Sense Circuit Collection

Simple 500V Current Monitor

Adding two external Mosfets to hold off the voltage al- lows the LTC6101 to connect to very high potentials and monitor the current flow. The output current from the LTC6101, which is proportional to the sensed input volt- age, flows through M1 to create a ground referenced output voltage.

Bidirectional Battery-Current Monitor

*OPTIONAL C2 1µF –5V

1787 F02

OUTPUT C3*

1000pF C1 1µF RSENSE

15V TO

CHARGER/

LOAD 1

2 3

4

8

7 6

5 LT1787 FIL+ FIL

VBIAS

VOUT VS

VS+

DNC

VEE

ROUT

This circuit provides the capability of monitoring current in either direction through the sense resistor. To allow negative outputs to represent charging current, VEE is connected to a small negative supply. In single-supply operation (VEE at ground), the output range may be offset upwards by applying a positive reference level to VBIAS (1.25V for example). C3 may be used to form a filter in conjunction with the output resistance (ROUT) of the part.

This solution offers excellent precision (very low VOS) and a fixed nominal gain of 8.

High Side-4

(13)

APPLICATION NOTE 105: Current Sense Circuit Collection

LTC6101 Supply Current

included as Load in Measurement

LTC6101

ROUT VOUT

6101 F06

3

5 4

2

1 RIN

LOAD V+

RSENSE

+

This is the basic LTC6101 high-side sensing supply- monitor configuration, where the supply current drawn by the IC is included in the readout signal. This configu- ration is useful when the IC current may not be negligible in terms of overall current draw, such as in low-power battery-powered applications. RSENSE should be selected to limit voltage-drop to <500mV for best linearity. If it is desirable not to include the IC current in the readout, as in load monitoring, pin 5 may be connected directly to V+ instead of the load. Gain accuracy of this circuit is limited only by the precision of the resistors selected by the user.

Simple High Side Current Sense Using the LTC6101

DN374 F01

LT6101 4

LOAD BATTERY BUS

RSENSE 0.01

RIN 100

2

3

5

1 VOUT

4.99V = 10A

VOUT = ILOAD(RSENSE • ROUT/RIN) ROUT 4.99k

+

This is a basic high side current monitor using the LTC6101. The selection of RIN and ROUT establishes the desired gain of this circuit, powered directly from the battery bus. The current output of the LTC6101 allows it to be located remotely to ROUT. Thus, the amplifier can be placed directly at the shunt, while ROUT is placed near the monitoring electronics without ground drop errors.

This circuit has a fast 1µs response time that makes it ideal for providing MOSFET load switch protection. The switch element may be the high side type connected be- tween the sense resistor and the load, a low side type between the load and ground or an H-bridge. The circuit is programmable to produce up to 1mA of full-scale out- put current into ROUT, yet draws a mere 250µA supply current when the load is off.

High Side-5

(14)

APPLICATION NOTE 105: Current Sense Circuit Collection

High-Side Transimpedance Amplifier

Current through a photodiode with a large reverse bias potential is converted to a ground referenced output volt- age directly through an LTC6101. The supply rail can be as high as 70V. Gain of the I to V conversion, the trans- impedance, is set by the selection of resistor RL.

Intelligent High Side Switch

The LT1910 is a dedicated high side MOSFET driver with built in protection features. It provides the gate drive for a power switch from standard logic voltage levels. It pro- vides shorted load protection by monitoring the current flow to through the switch. Adding an LTC6101 to the same circuit, sharing the same current sense resistor, provides a linear voltage signal proportional to the load current for additional intelligent control.

High Side-6

(15)

APPLICATION NOTE 105: Current Sense Circuit Collection

48V Supply Current Monitor with Isolated Output and 105V Survivability

The HV version of the LTC6101 can operate with a total supply voltage of 105V. Current flow in high supply volt- age rails can be monitored directly or in an isolated fash- ion as shown in this circuit. The gain of the circuit and the level of output current from the LTC6101 depends on the particular opto-isolator used.

High Side-7

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(17)

APPLICATION NOTE 105: Current Sense Circuit Collection

Low Side

This chapter discusses solutions for low side current sensing. With these circuits the current flowing in the ground return or negative power supply line is moni- tored.

To see other chapters in this Application Note, return to the Introduction.

“Classic” High-Precision Low Side Current Sense

+

LTC2050HV 1 4

3

2050 TA08

5

2 5V

– 5V TO

MEASURED CIRCUIT

OUT 3V/AMP LOAD CURRENT IN MEASURED CIRCUIT, REFERRED TO –5V

10Ω 10k

3mΩ

0.1µF LOAD CURRENT

This configuration is basically a standard non-inverting amplifier. The op amp used must support common-mode operation at the lower rail and the use of a Zero-Drift type (as shown) provides excellent precision. The output of this circuit is referenced to the lower Kelvin contact, which could be ground in a single-supply application.

Small-signal range is limited by VOL for single-supply designs. Scaling accuracy is set by the quality of the user-selected resistors.

Precision Current Sensing in Supply Rails

6943 • TA01b

0.01µF 9 POSITIVE OR

NEGATIVE RAIL

10 11

6

1µF RSHUNT

I

1/2 LTC6943 12

7

14 15

1µF E

E E

RSHUNT I =

This is the same sampling architecture as used in the front-end of the LTC2053 and LTC6800, but sans op amp gain stage. This particular switch can handle up to 18V, so the ultra-high precision concept can be utilized at higher voltages than the fully integrated ICs mentioned.

This circuit simply commutates charge from the flying sense capacitor to the ground-referenced output capaci- tor so that under dc input conditions the single-ended output voltage is exactly the same as the differential across the sense resistor. A high precision buffer ampli- fier would typically follow this circuit (such as an LTC2054). The commutation rate is user-set by the ca- pacitor connected to pin 14. For negative supply monitor- ing, pin 15 would be tied to the negative rail rather than ground.

Low Side-1

(18)

APPLICATION NOTE 105: Current Sense Circuit Collection

–48V Hot Swap Controller

GND

OV UV

VEE VIN

SENSE SS

TIMER GATE

PWRGD DRAIN LTC4252-1 R1

402k 1%

R2 32.4k

1% CT

0.33µF CSS

68nF CC

18nF

–48V

RS 0.02 Q1 IRF530S VOUT

RC 10 R3 5.1k RIN

3× 1.8k IN SERIES 1/4W EACH

1

8 9 10 3

2 7 6 4

C1 5 10nF

CIN 1µF

CL 100µF

GND (SHORT PIN)

+

RD 1M

LOAD

EN

*

* M0C207

This load protecting circuit employs low-side current sensing. The N-MOSFET is controlled to soft-start the load (current ramping) or to disconnect the load in the

event of supply or load faults. An internal shunt regulator establishes a local operating voltage.

–48V Low Side Precision Current Sense

The first stage amplifier is basically a complementary form of the “classic” high-side current sense, designed to operate with telecom negative supply voltage. The Zener forms an inexpensive “floating” shunt-regulated supply for the first op amp. The N-MOSFET drain delivers a metered current into the virtual ground of the second stage, configured as a trans-impedance amplifier (TIA).

The second op amp is powered from a positive supply

and furnishes a positive output voltage for increasing load current. . A dual op amp cannot be used for this im- plementation due to the different supply voltages for each stage. This circuit is exceptionally precise due to the use of Zero Drift op amps. The scaling accuracy is estab- lished by the quality of the user-selected resistors. Small- signal range is limited by VOL in single-supply operation of the second stage.

Low Side-2

(19)

APPLICATION NOTE 105: Current Sense Circuit Collection

Fast Compact –48V Current Sense

+LT1797

0.1µF

R1 REDUCES Q1 DISSIPATION Q1

FMMT493

0.003 1% 3W BZX84C6V8

VZ = 6.8V –48V SUPPLY (–42V TO –56V)

3.3k 0805

×3

30.1 1%

ISENSE +

R1 4.7k

VS = 3V 1k

1%

VOUT = 3V – 0.1Ω • ISENSE ISENSE = 0A TO 30A

ACCURACY ≈ 3%

–48V LOAD

1797 TA01

SETTLES TO 1% IN 2µs, 1V OUTPUT STEP

VOUT

This amplifier configuration is essentially the comple- mentary implementation to the classic high-side configu- ration. The op amp used must support common-mode operation at its lower rail. A “floating” shunt-regulated local supply is provided by the Zener diode, and the tran- sistor provides metered current to an output load resis-

tance (1kΩ in this circuit). In this circuit, the output volt- age is referenced to a positive potential and moves downward when representing increasing –48V loading.

Scaling accuracy is set by the quality of resistors used and the performance of the NPN transistor.

–48V Current Monitor

Low Side-3

(20)

APPLICATION NOTE 105: Current Sense Circuit Collection

In this circuit an economical ADC is used to acquire the sense resistor voltage drop directly. The converter is powered from a “floating” high-accuracy shunt-regulated supply and is configured to perform continuous conver- sions. The ADC digital output drives an opto-isolator, level-shifting the serial data stream to ground. For wider supply voltage applications, the 13k biasing resistor may be replaced with an active 4mA current source such as shown to the right. For complete dielectric isolation

and/or higher efficiency operation, the ADC may be pow- ered from a small transformer circuit as shown below.

–48V Hot Swap Controller

GND

OV UV

VEE VIN

SENSE SS

TIMER GATE

PWRGD DRAIN LTC4252-1 R1

402k 1%

R2 32.4k

1% CT

0.33µF CSS

68nF CC

18nF

–48V

RS 0.02 Q1 IRF530S VOUT

RC 10 R3 5.1k RIN

3× 1.8k IN SERIES 1/4W EACH

1

8 9 10 3

2 7 6 4

C1 5 10nF

CIN 1µF

CL 100µF

GND (SHORT PIN)

+

RD 1M

LOAD

EN

*

* M0C207

This load protecting circuit employs low-side current sensing. The N-MOSFET is controlled to soft-start the load (current ramping) or to disconnect the load in the

event of supply or load faults. An internal shunt regulator establishes a local operating voltage.

Low Side-4

(21)

APPLICATION NOTE 105: Current Sense Circuit Collection

Simple Telecom Power Supply Fuse Monitor

MOC207

MOC207

MOC207

FUSE STATUS

SUPPLY A STATUS

5V 47k

5V 47k

5V 47k

R3 47k 1/4W

SUPPLY B STATUS

OK: WITHIN SPECIFICATION OV: OVERVOLTAGE UV: UNDERVOLTAGE

–48V OUT

= LOGIC COMMON

0: LED/PHOTODIODE ON 1: LED/PHOTODIODE OFF

*IF BOTH FUSES (F1 AND F2) ARE OPEN, ALL STATUS OUTPUTS WILL BE HIGH SINCE R3 WILL NOT BE POWERED OUT F

–48V RETURN

VA 3

4

5 7

2 8 1

6 VB

FUSE A

F1 D1

F2 D2

RTN

LTC1921

FUSE B OUT A

OUT B

SUPPLY A –48V SUPPLY B –48V

R1 100k

R2 100k

SUPPLY A STATUS

0 0 1 1 VB OK UV OR OV

OK UV OR OV VA

OK OK UV OR OV UV OR OV

SUPPLY B STATUS

0 1 0 1

FUSE STATUS 0 1 1 1*

VFUSE B

= VB

≠ VB

= VB

≠ VB VFUSE A

= VA

= VA

≠ VA

≠ VA

The LTC1921 provides an all-in-one telecom fuse and supply-voltage monitoring function. Three opto-isolated

status flags are generated that indicate the condition of the supplies and the fuses.

Low Side-5

(22)
(23)

APPLICATION NOTE 105: Current Sense Circuit Collection

Negative Voltage

This chapter discusses solutions for negative voltage current sensing.

To see other chapters in this Application Note, return to the Introduction.

Telecom Supply Current Monitor

+

LT6650 GND

IN OUT

FB

174k

20k 1nF

1µF VREF = 4V

1 2 3

2

56 7

4 1

8

4 5

LOAD

RS IL 48V

+

5V

VOUT

1990 AI01

–77V ≤ VCM≤ 8V VOUT = VREF – (10 • IL • RS)

LT1990

REF G1 G2

The LT1990 is a wide common-mode range difference amplifier used here to amplify the sense resistor drop by 10. To provide the desired input range when using a sin- gle 5V supply, the reference potential is set to approxi-

mately 4V by the LT6650. The output signal moves downward from the reference potential in this connection so that a large output swing can be accommodated.

–48V Hot Swap Controller

GND

OV UV

VEE VIN

SENSE SS

TIMER GATE

PWRGD DRAIN LTC4252-1 R1

402k 1%

R2 32.4k

1% CT

0.33µF CSS

68nF CC

18nF

–48V

RS 0.02 Q1 IRF530S VOUT

RC 10 R3 5.1k RIN

3× 1.8k IN SERIES 1/4W EACH

1

8 9 10 3

2 7 6 4

C1 5 10nF

CIN 1µF

CL 100µF

GND (SHORT PIN)

+

RD 1M

LOAD

EN

*

* M0C207

This load protecting circuit employs low-side current sensing. The N-MOSFET is controlled to soft-start the load (current ramping) or to disconnect the load in the

event of supply or load faults. An internal shunt regulator establishes a local operating voltage.

Negative Voltage-1

(24)

APPLICATION NOTE 105: Current Sense Circuit Collection

–48V Low Side Precision Current Sense

The first stage amplifier is basically a complementary form of the “classic” high-side current sense, designed to operate with telecom negative supply voltage. The Zener forms an inexpensive “floating” shunt-regulated supply for the first op amp. The N-MOSFET drain delivers a metered current into the virtual ground of the second stage, configured as a trans-impedance amplifier (TIA).

The second op amp is powered from a positive supply

and furnishes a positive output voltage for increasing load current. . A dual op amp cannot be used for this im- plementation due to the different supply voltages for each stage. This circuit is exceptionally precise due to the use of Zero Drift op amps. The scaling accuracy is estab- lished by the quality of the user-selected resistors. Small- signal range is limited by VOL in single-supply operation of the second stage.

Fast Compact –48V Current Sense

+LT1797

0.1µF

R1 REDUCES Q1 DISSIPATION Q1

FMMT493

0.003 1% 3W BZX84C6V8

VZ = 6.8V –48V SUPPLY (–42V TO –56V)

3.3k 0805

×3

30.1 1%

ISENSE

+

R1 4.7k

VS = 3V 1k

1%

VOUT = 3V – 0.1Ω • ISENSE ISENSE = 0A TO 30A

ACCURACY ≈ 3%

–48V LOAD

1797 TA01

SETTLES TO 1% IN 2µs, 1V OUTPUT STEP

VOUT

This amplifier configuration is essentially the comple- mentary implementation to the classic high-side configu- ration. The op amp used must support common-mode operation at its lower rail. A “floating” shunt-regulated local supply is provided by the Zener diode, and the tran- sistor provides metered current to an output load resis-

tance (1kΩ in this circuit). In this circuit, the output volt- age is referenced to a positive potential and moves downward when representing increasing –48V loading.

Scaling accuracy is set by the quality of resistors used and the performance of the NPN transistor.

Negative Voltage-2

(25)

APPLICATION NOTE 105: Current Sense Circuit Collection

–48V Current Monitor

In this circuit an economical ADC is used to acquire the sense resistor voltage drop directly. The converter is powered from a “floating” high-accuracy shunt-regulated supply and is configured to perform continuous conver- sions. The ADC digital output drives an opto-isolator, level-shifting the serial data stream to ground. For wider supply voltage applications, the 13k biasing resistor may be replaced with an active 4mA current source such as shown to the right. For complete dielectric isolation

and/or higher efficiency operation, the ADC may be pow- ered from a small transformer circuit as shown below.

Simple Telecom Power Supply Fuse Monitor

MOC207

MOC207

MOC207

FUSE STATUS

SUPPLY A STATUS

5V 47k

5V 47k

5V 47k

R3 47k 1/4W

SUPPLY B STATUS

OK: WITHIN SPECIFICATION OV: OVERVOLTAGE UV: UNDERVOLTAGE

–48V OUT

= LOGIC COMMON

0: LED/PHOTODIODE ON 1: LED/PHOTODIODE OFF

*IF BOTH FUSES (F1 AND F2) ARE OPEN, ALL STATUS OUTPUTS WILL BE HIGH SINCE R3 WILL NOT BE POWERED OUT F

–48V RETURN

VA 3

4

5 7

2 8 1

6 VB

FUSE A

F1 D1

D2 F2

RTN

LTC1921

FUSE B OUT A

OUT B

SUPPLY A –48V SUPPLY B –48V

R1 100k

R2 100k

SUPPLY A STATUS

0 0 1 1 VB OK UV OR OV

OK UV OR OV VA

OK OK UV OR OV UV OR OV

SUPPLY B STATUS

0 1 0 1

FUSE STATUS 0 1 1 1*

VFUSE B

= VB

≠ VB

= VB

≠ VB VFUSE A

= VA

= VA

≠ VA

≠ VA

The LTC1921 provides an all-in-one telecom fuse and supply-voltage monitoring function. Three opto-isolated

status flags are generated that indicate the condition of the supplies and the fuses.

Negative Voltage-3

(26)

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