Korea-German Cooperation Workshop on Nuclear Safety December 12, 2011, GRS, Cologne, Germany
Major Nuclear Safety Research Activities and Possible Cooperation with Germany
Won-Pil BAEK, Ph.D.
Vice President for Nuclear Safety Research Korea Atomic Energy Research Institute (KAERI)
wpbaek@kaeri.re.kr
Background
Korea’s Initiatives after Fukushima Accident
Nuclear Safety Research at KAERI
Selected R&D Topics & Achievements
Possible Cooperation Activities
Concluding Remarks
Outline
Nuclear Power in Korea
21 units in operation
− 17 PWRs and 4 PHWR-CANDUs
− 30~35% share of country’s electricity supply
7 PWR units under construction
− 3 OPR1000’s and 4 APR1400’s
4 additional APR1400 units by 2022
Government plan of 2008: nuclear electricity share of
~59% in 2030
− Under revision process, reflecting a rapid growth of electricity demand, Fukushima accidents, etc.
Cheapest source of electricity in Korea
− Generating cost in 2009 (Won/kWh): nuclear 35.6, coal 60.3, wind 107.3, oil 145.6, LNG 153.1, solar 647
Background (1)
Background (2)
NPP Construction in Korea
Wolsung 1 Kori 2
Kori 3 Kori 4
Yonggwang 1 Yonggwang 2
Ulchin 1 Ulchin 2
Yonggwang 3 Yonggwang 4
Ulchin 3 Ulchin 4
Yonggwang 5 Yonggwang 6
Ulchin 5 Ulchin 6
Wolsung 2 Wolsung 3
Wolsung 4
Shin-Kori 1 Shin-Kori 2
Shin-Wolsung 1 Shin-Kori 3
Shin-Kori 4 Shin-Wolsung 2
10 20
Background (3)
KAERI
The Sole National Institute of Korea for Comprehensive R&D on Nuclear Technology
Nuclear basic research
New reactor technology development
Fuel cycle technology development (front-end & back-end)
Nuclear safety research
Research reactor operation & utilization
Radiations/radioisotopes applications
Manpower training, policy study, etc.
Founded in 1959 (the 1
stgovernment-supported R&D institution in S&T area)
Founder of many nuclear power related organizations, including KINS, KINAC, KEPCO-E&C and KEPCO-NF
~1800 staff (~1,200 regular staff)
Background (4)
KAERI – Mission
Background (5)
KAERI – R&D Organizations
President
Senior VP for
Strategic Programs Senior VP for R&D Programs
Future Nucl.
Energy Sys Research
Institute (VP)
Advanced Reactor Develop.
Institute (VP)
Advanced Radiation
Technol.
Institute (VP)
Nuclear Safety Research
Depart.
(VP: Baek)
Research Reactor Utilization
Depart.
(VP)
Nucl Fuel &
Material Develop.
Depart.
(VP)
Nucl. App.
Technol.
Develop.
Depart.
(VP)
Nuclear Policy Develop.
Depart.
(VP)
Integrated Safety Assessment Div.
Thermal
Hydraulics Safety Severe Accident &
HWR Safety Environmental Safety Research
SFR, Back-end FC,
HTR, Waste SMR, RR Adv. Fuel,
Materials
Background (6)
KAERI – Major Achievements
Background (7)
KAERI – Cradle of Korean Nuclear Organizations
Fukushima Accident Asks Us:
To Escape from Self Satisfaction on NPP Safety
To Strengthen Countermeasures against External Events as well as Internal Equipment Failures
Consider very low-likelihood natural events in design
Prepare against prolonged loss of AC power
To Strengthen Countermeasure against Severe Accidents
Reliable measurement of plant parameters
SA mitigation features including hydrogen control
Consideration of severe accident in procedures and operator training
Emergency planning and exercise against worst scenarios
To Strengthen the Communication of Safety Information Severe accident-free 100 years with the proactive safety
Korea’s Initiatives after Fuku-Acc (1)
ROK’s Immediate Responses to Fukushima Accident
Emergency Response Team
Crisis Communication with Public and Media
Strengthened Environmental Monitoring
Special Safety Inspection on Operating Nuclear Facilities
Others
Establishment of a New Regulatory Body: Nuclear Safety and Security Commission (NSSC)
First IRRS Mission after Fukushima Accident
Implementation of Action Items Identified from Special Safety Inspection
Planning for Strengthened Nuclear Safety Research
Korea’s Initiatives after Fuku-Acc (2)
Special Safety Inspection by Regulatory Body
March 23 ~ April 30, 2011; 73 Experts
21 Operating NPPs, 1 Research Reactor, and Emergency Medical System
Main Focus on Unlikely Worst Case Scenarios, including
Extreme natural disaster (earthquake + tsunami)
Loss of off-site power and failure of emergency DGs (SBO)
Severe accident
Objectives
How well the NPPs are designed against natural disasters ?
How well they can mitigate the severe accident ?
How much effective the emergency response system are in place ?
Korea’s Initiatives after Fuku-Acc (3)
Outcomes of the Special Safety Inspection
No Imminent Risks to Operating Nuclear Facilities
50 Action Items to Further Strengthen the Defense- in-Depth Approach
To minimize the impact of extreme natural disaster
To make available emergency power and ultimate heat sink
To ensure containment building integrity and emergency response capability
Examples of Action Items
Re-evaluation of seismic capability of safe shutdown system
Installation of a mobile emergency generator and battery
Installation of passive hydrogen removal equipment
Modification of 'radiological emergency plan' considering multiple emergency, etc.
Korea’s Initiatives after Fuku-Acc (4)
Korea’s Initiatives after Fuku-Acc (5)
Safety Improvement against Extreme Natural Disasters
Tidal Barrier
Mobile EDG
Water Proof EDG Flood
Safe Battery
Turbine
Pump Turbine
Steam Gen.
Pres- surizer
Containment PAR
Filtered Venting Control
Rods
Water Proof Pumps
Core
Sea
Reactor Vessel
Nuclear Safety and Security Commission
Korea’s Initiatives after Fuku-Acc (6)
President Prime Minister
MEST MKE Others
Secreteriat NSSC
KAERI
KEPCO KHNP
KINS KINAC
Advisory Committee on Nuclear Safety & Security
(ACNSS)
KINS
KINAC
Nuclear Safety Research
Scientific investigation and technology development for assessment, verification & improvement of nuclear safety
Nuclear Safety Research at KAERI (1)
Nuclear Safety Research
Resolution of safety issues
Verification &
enhancement of oper.
reactor safety Development of adv.
& innovative design concepts
Effective & reliable regulation
Improved operation
Safe &
Economical Nuclear Technology
Utilization with Strong Public Support Knowledge
based Decision
Making Original
Knowledge Assessment
& verification infrastructure
Experts
Structure of Nuclear Safety R&D in Korea
Nuclear Safety Research at KAERI (2)
MEST’s Nuclear Tech.
R&D Program
MKE’s
NuTech-2012 Program
Industry Budget
KAERI
KINS KHNP-CRI &
Industry
Some changes are expected owing to the establishment of
Universities
National R&D Programs
Nuclear Safety Research at KAERI (3)
Basic Infrastructure
Infra. Strengthening
& Core Technol.
Development
Outcome Maximization &
Tech. Leadership
(1992-1996) (1997-2006) (2007-2011)
MOST’s Nuclear Technology R&D
- Mid- & Long-term Nuclear R&D Program
MEST’s 5-year R&D Program for Nuclear
Technology
MKE’s Program for NPP Technology Advancement
(NuTech-2012)
• Adv. technology for assess. & verific. Of water reactor safety
• Safety research on Gen-IV nuclear systems
• Core technology for future LWRs
• Resolution of NPP safety issues
Global Leading Safety R&D
(2012-)
Fukushima Lessons
Nuclear Safety Research at KAERI (4)
Major NSR Topics at KAERI
Plant Mimic Indicators
• 사용 가능한 Indicator 종류 Plant Mimic
Indicators
• 사용 가능한 Indicator 종류
PT inside kH O2
ConvectionPT-CT RadiationFS-PT
hCT
RadiationFS-FS hBP/PThPT/CT CC
FS kH O2
ConvectionPT-CT RadiationFS-PT
hCT
RadiationFS-FS hBP/PThPT/CT CC
FS
Oxide pool
DIV. A GC-1
DIV. A GC-3 DIV. A GC-2 F/E F/E F/E F/E
F/E RMS-A FHEVAS F/E RMS-B FHEVAS 분배기 분배기 분배기 분배기
분배기 분배기
DIV. A LC-1 Primary DIV. A LC-1 Standby DIV. A LC-2 Primary DIV. A LC-2 Standby
DIV. A LC-12 Primary DIV. A LC-12 Standby 2/3
Logic
I/O I/O I/O
FIELD COMPONENTS/SENSOR Primary NET Standby NET DIV. A GC-1
DIV. A GC-3 DIV. A GC-2 F/E F/E F/E F/E
F/E RMS-A FHEVAS F/E RMS-B FHEVAS 분배기 분배기 분배기 분배기
분배기 분배기
DIV. A LC-1 Primary DIV. A LC-1 Standby DIV. A LC-2 Primary DIV. A LC-2 Standby
DIV. A LC-12 Primary DIV. A LC-12 Standby 2/3
Logic
I/O I/O I/O
FIELD COMPONENTS/SENSOR Primary NET Standby NET
Physical Integrity System Behavior Risk Management Environmental
Protection
-100 0 100
0 50 100 150 200 250 300
<PCVN data>
validity Material: TO (oC)
VCD-1(-60) VCDA (-73) SKA-1(-80) JFL (-98) JRQ (-62) Irr.JRQ(66) Median 5%, 95%
1% lower
KJC - adjusted to 1T (MPa-m0.5)
T test - T
O (oC)
Terrestrial Radioecology Radionuclide dispersion/
Dose Assess.
Environ.l Monitoring Technology
Radiation Biology
mutat. DNA
Mat. Degradation Assessment for NPP Comp’ts NDE Tech. &
Computational Material Sci.
Advanced Materials Development Comp. Integrity Monitoring &
Diagnostics Corrosion &
Water Chem.
Optimization
ATLAS – T/H IET for PWRs T/H SETs for Reactor Core
& System Exp. & Anal. of Severe Acc.
Phenom.
Adv. Safety Anal. Codes &
Applic.
CANDU Safety Tech.
Develop. of Adv.
Risk
Management Tools
Digital I&C PSA
Human Factor Assessment Seismic Risk Assessment Integrated Risk/Perform.
Model
Nuclear Safety Research at KAERI (5)
Major Achievements in Recent Years
World-class infrastructure for safety assessment and verification, including ATLAS, TROI, etc.
Experimental verification of new design features of APR1400
Development and application of safety analysis tools, in the areas of thermal hydraulics, PSA, and environmental safety
Several codes provided to KINS and industry
Technical Background for Extended Operation of NPPs
Leadership in international cooperation
OECD/NEA SERENA Project with the TROI facility
ORCD/NEA ISP-50 with the ATLAS facility
Export of safety analysis tools: FTREX, VISA
Key role in establishing core technology for commercial
Nuclear Safety Research at KAERI (6)
Future Directions
Emphasis on advanced simulation and integrated approach
Incorporation of lessons from Fukushima-I accidents
Collaboration with global-leading institutions
Theory
&
Modelin g
Large-Scale Tests
Theory &
Modeling
High Resolution
Tests
Advanced Simulation (Predictive) Simulation
(Interpretive)
Paradigm Shift
separate Integrated System Multi-scale
Nuclear Safety Research at KAERI (7)
Possible R&D Topics after Fukushima Accident
Re-establishment of safety standards & design req’ts
Severe accident prevention by better protection against extreme external events, enhancing passive safety and securing electricity
Better mitigation of severe accident to practically eliminate the possibility of large early radioactivity release
Incorporation of risk information in design, operation and accident management
Management of materials/equipment aging issues
Advancement of assessment technology for radioactivity dispersion and its health effects
Safe handling of spent fuels
Advanced modeling & simulation technology for integrated
assessment of safety
Selected R&D Topics & Achievements (1)
Thermal Hydraulic Safety Research
Selected R&D Topics & Achievements (2)
Tests & Evaluation of APR1400
– Direct Vessel Injection (DVI)
• Unique TH phenomena for DVI of ECC water
• ECCS bypass and downcomer boiling during LBLOCA
– Fluidic Device (FD) Tests
• Devel. & prototypic test of the the Fluidic Device in SITs
– IRWST Sparger Tests
• Hydrodynamic loads on the structures on SDVS actuation
• TH mixing in the water pool
– IVR-ERVC Tests
• Establishment of natural circulation flow
• Heat removal limits
• Heat load on the RV head
M
S/G
RPV RCP
RCP
SDVS SIT
Sparger
Core
FD Pzr
IRWST A
B C
D
A: DVI Tests
B: Fluidic Device Tests C: IRWST Sparger Tests
Selected R&D Topics & Achievements (3)
ATLAS Integral Effect Test Program
Tests for safety issues and/or interests of APR1400, OPR1000 and APR+
Simulation of APR1400/OPR1000 transients & accidents for assessment & validation of system analysis codes
• Reference NPP: APR1400
• Geometric Scale:
– 1/2 H, 1/144 A, 1/288 V to APR1400
• Loop Configuration:
– 2 Hot Legs & 4 Cold Legs – Integrated Annular DC
• Operating Conditions:
– Full Press./Temp.
– Max. 10% of Scaled Power
• Measurements: 1,250
• Safety injection systems for APR & OPR
Selected R&D Topics & Achievements (4)
ATLAS: Application & On-going Projects
Verification of safety concerns for APR1400
Validation of regulatory & industrial safety analysis codes:
• MARS, SPACE Codes
Domestic cooperative programs
• DSP
• DOOSAN: FLB
Int’l cooperative programs
• OECD/NEA ISP-50:
– DVI-Line Break
• Counterpart tests:
– LSTF, PKL, etc.
Support of future safety
research needs
ISP -50(SPACE) (RETAS)
Selected R&D Topics & Achievements (5)
T/H Safety Analysis Code Development
Development of TASS
NPP Analyzer ViSA Basic
Technology
Best-Estimate System Analysis Code
Reg./Ind. Codes Advanced Tools
(1992-1996) (1997-2006) (2007-2011)
Cooperation with Industry For Ind. Safety Anal. Code
SPACE
Multi-scale, Multi-physics, Integrated Codes
(2012-)
Development of
MARS
Component-scale TH module
CUPID
Cooperation with KINS
for RETAS
MARS-GCR, MARS-LMR
Research Reactor Analysis (JRTR, FTL)
Advancement of RETAS
High-resolution Integrated Safety Analysis Technol.
SPACE Advancement
• TASS: Transients and Setpoints Simulation
• MARS: Multi-dimensional Analysis of Reactor Safety
• ViSA: Visual System Analyzer
• SPACE: Safety and Performance Analysis Code
• CUPID: Component Unstructured Program for Interfacing Dynamics
Probabilistic Safety Analysis
Selected R&D Topics & Achievements (6)
Regulatory Code System with MARS
Selected R&D Topics & Achievements (7)
TROI Steam Explosion Tests
TROI: Test for Real cOrium Interaction with water
• Use real material, UO2, ZrO2, (Zr, SS)
• Low pressure up to 0.5 MPa
• 20 kg, 5-10 cm dia. jet, big water pool
• Triggered, spontaneous
• Use of advanced instrumentation
Major Milestone
• ‘99.4- ‘00.6: Construct Test Facility
• ‘00.7- ‘01.3: Preliminary test using ZrO2
• ‘01.4- ‘02.3: Tests using real material (UO2+ZrO2)
– Does it lead to energetic steam explosion ? – Use 5 kg of corium: Conversion efficiency
• ’02.4 -’07.2: Tests using real material up to 20 kg
– Detailed physics with advanced instrument
• ’08~’12 OECD-SERENA Project
Selected R&D Topics & Achievements (8)
TROI Steam Explosion Tests
0.5 0.6 0.7 0.8 0.9 1.0 1.1
-0.05 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Void Fraction
Time (s) TS-4 VFDP 101(0.2-0.4m) VFDP 102(0.4-0.6m) VFDP 103(0.6-0.8m)
O. Separate verification Tests - DP, level swell meter and
level swell from high speed camera
Selected R&D Topics & Achievements (9)
Corium-Structure Interaction Tests: VESTA
VESTA facility
- Jet Impingement Test
- Capacity: ~ 400 kg of corium
Small Scale Facility
- Corium/Structure Interaction at various composition
- Capacity: ~ 10 kg
Selected R&D Topics & Achievements (10)
Other SA Research Areas
IVR through external reactor vessel cooling
Natural circulation of cooling water
Molten pool stratification
Hydrogen distribution & combustion inside containment
Use of CFD codes and GASFLOW
Fission product behavior
Development of improved modules on foreign codes
Experimental data from international programs
Severe accident code development (new; cooperation with KHNP)
KAERI-Industry-Academia collaboration under the auspices of
MKE
Department of Nuclear Safety Research
Selected R&D Topics & Achievements (11)
33
Severe Accident Research after Fukushima
stack
corium-concrete interaction containment energy
evacuation
sump
Controlled Filtered Venting
auxiliary building
reactor
building containment spray
containment leakage core
melt steam explosion induced
breaks
direct containment heating
S/G
RPV
hydrogen combustion
RPV rupture
venting systems loss of containment integrity
FP Transport &
Release into
Environment (ST) SA Management
Selected R&D Topics & Achievements (12)
Major Achievement in PSA Technology
Integration of Internal &
External PSA Model
Automatic Generation of External PSA Model from Internal Model (AIMS)
New Quantification Algorithm for External PSA Model
FTREX: BDD features
Exported to 3 countries
Used in more than 50% of NPP in USA
Regulatory Support
MPSA: PSA Model for Regulation
VIPEX: Risk-informed Physical Protection
Supporting Tool, Used for the IAEA Training
Enhancing Human Performance
OPERA DB
video taped >100 cases of operator training at simulator
Complexity Measure: TACOM
Springer
Digital I&C PSA
DI&C Induced Initiating Event
Rel. Analysis Methods for HW/SW
HRA for Digitalized MCR
Seismic PSA
Korean Specific Hazard Curve
Shaking Table Exp for Digital MCC
Selected R&D Topics & Achievements (13)
FTREX
Overview
Based on the ZBDD (Zero-suppressed Binary Decision Diagram) algorithm
Calculate Minimal Cut Sets (MCSs) and Minimal Path Sets (MPSs)
The fastest and most accurate fault tree solver in the world
Work with world major Probabilistic Safety Assessment (PSA) tools
Commercialization
Successfully commercialized in 2006
Exported by worldwide sales agent US EPRI
The most popular fault tree solver in Northern America nuclear industry
Exported to electric power utilities in USA (70%), Canada (100%), Switzerland, and Spain
CAFTA/EOOS (EPRI, USA)
1 Million $ exports
Selected R&D Topics & Achievements (14)
Environmental Safety Research
- Research about resistance-related functional genomics - Low dose effect of radiation, H-3 biological effect - Development of useful genetic resources for
- Assessment of radiation impact to human and biota and environmental transport of radionuclides
: ECOREA, ECOREA-H, K-BIOTA code development
- Development of urban atmospheric dispersion model and radiological impact assessment
- Decision-making support against a radiological emergency
: FADAS, METRO-K code development
-Evaluation of radionuclides behavior in surface, ocean and atmosphere in long-range area
: LADAS, LORAS code development
Selected R&D Topics & Achievements (15)
Some Results of LADAS
Selected R&D Topics & Achievements (16)
Nuclear Material Degradation Research
Proactive technology for nuclear materials safety Prediction technology of extended plant lifetime
Material Degradation Evaluation for Commercial PWRs
Materials evaluation for research reactors & SMART
Technical Support
for Current Materials Issue
Selected R&D Topics & Achievements (17)
Research area
Corrosion research Fracture-mechanical
integrity Radiation damage
Nondestructive evaluation SG inspection Water chemistry
• Characterization of SCC crack for mechanistic understanding on SCC
• Investigation on SCC crack incubation, initiation and propagation with ECN
• Examination of advanced fracture mechanics methodology
• Establishment of database under high-fluence neutron irradiation on RPV materials
• Simulating materials behavior by developing computer codes
• Characterizing radiation-induced defects (electron microscopy, positron annihilation)
• Nondestructive characterization techniques for detection of materials degradation
• PEC, NRUS & Long-range guided wave technique
• Optimization of the probe design and performance for inspecting 3D S/G tube
• Development of S/W for eddy current data analysis
• Development of water chemistry technology to control fouling & crevice corrosion
Current R&D
Objective
Develop techniques for ensuring integrity of NPP materials / componentsSelected R&D Topics & Achievements (18)
• Monitor & Evaluate RPV steel embrittlement due to neutron irradiation
• Mechanical property test/Neutron dosimetry analysis/Neutron transport calculation
• Development of Ex-vessel neutron dosimetry
• Design and evaluation of materials for research reactors
• Guidelines for reactor materials’ selection & Preparation of materials specifications
• Irradiation test of core materials in HANARO
• Evaluation of property of advanced FM steels, Ni-base superalloys and ODS alloys
• Development of key technologies for evaluation of advanced nuclear materials
• Damage mechanisms and irradiation effect on reactor material for VHTR
Research area
RPV surveillance test
Materials for research reactors
Materials for future systems
Solve current materials issues for the application to nuclear reactors (Research reactor, commercial NPP)
Current R&D
Objective
Status
Active collaboration through international projects or programs
− PKL, THAI (Germany)
− SERENA, ISP-50 (Korea)
− Other projects/programs organized by third countries
Use of German codes for safety research
− GASFLOW for hydrogen behavior analysis
Use of UPTF data in validating KAERI experiment for APR1400
Manpower/information exchange
Limited bi-lateral collaboration activities in general
Possible Cooperation in NSR (1)
Thermal Hydraulics
Continuous support & participation to OECD projects
− PKL-3
− New program development with ATLAS
− Counterpart tests between PKL and ATLAS
Cooperation for Advanced Modeling
− Advanced instrumentation
− High-resolution experiment on multi-dimensional TH phenomena
− CFD benchmark on rod bundle TH underway (org. by KAERI)
− CFD4NRS Workshop in September 2012 (org. by KAERI)
KAERI is willing to provide TH experimental data to Germany if requested
− Recognizing the great contribution of the UPTF data in APR1400 tests
Possible Cooperation in NSR (2)
Severe Accident
In-depth discussion at KAERI in November
Hydrogen safety
− OECD THAI-2 project
− Use of KIT codes in Korean nuclear community: GASFLOW, COM3D, DET3D
− Tests and analyses on PAR performance
Severe accident code development
− Exchange of information on in-vessel/ex-vessel phenomena
− GRS’s consultation on KAERI’s code development
Exchange of information on filtered venting, measurement technology, etc.
GRS support to OECD project development of KAERI
− Possible projects with TROI and/or BESTA facilities
Possible Cooperation in NSR (3)
Possible Cooperation in NSR (4)
Environmental Safety Research
Radionuclide Transport Assessment
- Atmospheric and Marine Dispersion Modeling
- Source-Term Estimation Technology on Nuclear Accident - Validation Study of Dispersion Models
Development of Dose Assessment Technology
- Off-site Radiological Dose Assessment in Routine Releases - Radiological Dose Assessment in an Urban Environment - Radiological Emergency Response Plans and Preparedness
Environmental Transport and Radioecology
- Human Ingestion Dose Assessment- Non-human Species Dose Assessment
- Uptake of Radionuclide in Agricultural Plant(Biological Remediation) - Radioecological Parameters Measurement
Radiation Biology
- Radiation resistance related genes and proteins
- Natural and functional materials for radiation and drug sensitization - Sene manipulation for radionuclide absorbent plant and microbial cells
Possible Cooperation in NSR (5)
Materials Safety Research
Items
Contents
Structural Integrity of
Reactor
Pressure Vessel
§ Precise prediction of fracture behavior of aged components based on the deterministic/
probabilistic and local approach for fracture.
§ Development of high strength – high toughness RPV steels based on the advanced specifications
Corrosion Cracking
§ Development of Corrosion Control and Protection technology for Nuclear Materials under Complex Environments
§ Irradiation Degradation Evaluation Technology Development of Nuclear Reactor Internals for Long Term Operation.
Radiation Effects on
Nuclear Materials
§ Development of multi-scale modeling for
predicting materials behavior after irradiation
§ Characterization of radiation-induced defects using electron microscope, positron annihilation
Baffle former bolt cracking
Concluding Remarks
Good safety research cooperation between Korea and Germany in general
Limited bilateral cooperative programs: slower than expected
Stronger cooperation is desirable for NPP safety of both countries and the world
Mutual access to experimental data
Collaboration in analysis models (codes) development
Regular information exchange workshop
Use of German codes in Korea
Cooperation in international projects/programs
Cooperative projects/programs in some areas