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CAD/CAM

Midterm Presentation CAD/CAM

Midterm Presentation

IPO ( Infinite Plus One ) - Team 1 2006. 11. 20. Mon

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Contents

Review 1

Road Map 2

3D Max Animation 3

Cosmos Works Analyses 4

Manufacturing Plan 6

5

What to do next?

5 7

Solid Works Modeling

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Review

1

4

Inline Skater Skier Skater

3 in 1 3 in 1

Consumer Target

Consumer Target

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Review

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Road map

Solid Works Design Cosmo Works Analysis

3D Max Animation

Alias Modeling

Manufacturing Prototype

?

Catia Mold Design Brainstorming / Subject Selection

Freehand Sketch

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3D Max Animation

1

4

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Disassemble

Close up - Latch Insert

Spring

Movement

<Inline Mode>

Height : 120 mm Length : 220 mm Width : 50 mm

Solid Works Modeling - Inline

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Solid Works Modeling - Skate

<Skate Mode>

Height : 100 mm Length : 180 mm Width : 50 mm

Disassemble

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Open Close up -

Joint

Insert

Spring

Open

<Ski Mode>

Height : 70 mm Length : 1472 mm Width : 55 mm

Solid Works Modeling - Ski

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Before After

Solid Works – Interference Check

Before No error After

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Stress Strain

Deformation Displacement

Assumption

500N

500N Restraint

Restraint

Cosmos Works Analysis - Latch

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Cosmos Works Analysis - Rail

1

4

Strain Stress

Deformation Displacement

Assumption

1000N

Restraint

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Cosmos Works Analysis - Inline

1

4

Strain Stress

Deformation Displacement

Assumption

1000N

Restraint

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Strain Stress

Deformation Displacement

Assumption

1000N

Restaint

Cosmos Works Analysis - Skate

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Cosmos Works Analysis - Ski

1

4

Strain Stress

Deformation Displacement

Assumption

500N

500N

Restraint

Restraint

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Manufacturing Plan for Prototype

Process Material

Boots Rapid Prototype ABS polymer Slide Injection Molding ABS polymer Slide Guide CNC Machining AL 6061

Guides Sheet Metal Forming AL 6061 Skate Edge Sheet Metal Forming AL 6061 Ski Plate CNC Machining AL 6061 Ski Binder CNC Machining AL 6061

Latch CNC Machining AL 6061

Wheel OEM or Injection Molding Poly Urethane or ABS (1:2 Prototype Product)

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Manufacturing – Rapid Prototyping

Simulated by Quickslice v64

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Manufacturing Plan – Mold Design

Lower mold Catia NC

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What to do next?

▽ Reinforcement for structural weakness

- Modify some parts using solid works - Analyze again using cosmos works - Optimization

▽ Consider applying to Snow board

▽ Making product catalogue using Alias

▽ Manufacturing

▽ Assembling

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Schedule

Schedules is subject to change!

IPO SCHEDULE LATTER TERM, 2006

1

5

5

8

3

1

11/ 18 11/ 23 11/ 28 12/ 3 12/ 8 12/ 13

Midterm presentation

Structural analy sis and Design O ptimization

Prepare CAD Data for Prototy pe product

Manufacturing Prototy pe product

Prepare for the final presentation

Final presentation

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