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수용성 재조합 PED 항원 단백질 생산을 위한

공정기술 최적화

August

,2015

By

DoWoon Shi

n

Depar

t

mentofAgr

i

cul

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ur

alBi

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echnol

ogy

Gr

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(3)

농 학 석 사 학 위 논 문

Pr

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수용성 재조합 PED 항원 단백질 생산을 위한

공정기술 최적화

지도교수 최 윤 재

이 논문을 농학 석사학위논문으로 제출함

2015년 7월

서울대학교 대학원 농생명공학부

신 도 운

신도운의 농학 석사학위논문을 인준함

2015년 7월

(

인)

부 위 원 장

(

인)

(

인)

(4)

Summar

y

Porcine epidemic diarrhea (PED) is a contagious disease and

causessignificanteconomiclossesinmostoftheswinefarmsin

korea.TopreventPED,arecombinantE.coliexpressing aPED

subunitvaccinewaspreviously developedby ourresearch group.

E.coli is the most widely used host for the production of

recombinantproteins because itis well-characterized system in many aspects. In order to develop efficient productivity of vaccines,anincreaseofE.colicelldensity wasfocusedforhigh yield production. The influence of expression temperature, induction time, harvest time conditions and concentration of inducersincluding IPTG (isopropyl-1-thio-â-D-galactopyranoside)

and lactose on soluble expression ofPED subunitvaccine was

investigated. In the shake flask culture condition, pTf16

chaperone co-expression,expression temperature 15℃,0.1 mM

IPTG and1mM lactoseasinducer,inductionOD6000.6and

harvesttime 12 h (rGST-COE),24 h (rGST-S1D)were most

favorable conditions for the highest protein expression. The concentrationofpurifiedproteinwas5mg/linflaskculturelevel.

The result of western blot confirmed the expression of

rGST-COE andrGST-S1D.

Batch fermentation was performed with synthetic media using

the screened pTf16 chaperone co-expression, expression

temperature 15℃ and 0.1 mM IPTG.In the fermenter culture

condition,induction OD600 3∼4, growth temperature 30℃, 0.5

mg/ml L-arabinose were most favorable conditions for the

(5)

enhanced by around 10 times from flask level (5 mg/l) to fermentation level(53.8 mg/l).The amino acid sequence ofthe

purifiedproteinwasidenticaltothatofrGST-COE,showingthat

optimized fermentation and purification system enable highly efficientexpressionofPED subunitvaccineinaccuracy.

Theseresults showed thattheoptimized fermentation condition forsoluble expression ofPED vaccine can enhance the efficacy

ofmass-productionofPED vaccine.

Key words: Chaperone, Condition-optimization, E. coli,

Fermentation, IPTG, L-arabinose, Lactose, PED, Purification, Solubleproteinexpression

(6)

Cont

ent

s

Summary I

Contents III

ListofTablesandFigures VI

ListofAbbreviations Ⅸ

I.Introduction 1

II.Review ofLiterature 3

1.Porcineepidemicdiarrheavirus 3

1)CharacteristicsofthePEDV 3

2)PEDV spikeprotein 5

2.Strategies to optimize mass-production soluble protein

expression 6

1)Chaperoneco-expression 6

2)Modificationofthecultureconditions 8

(1)Theeffectoftemperature 8

(2)Theeffectofinducerconcentration 9

(3)Theeffectofinductiontime 10

III.MaterialsandMethods 11

1.Optimization offlask cultureconditions 11

1)Strainsandmedia 11

2)Cultureconditions 12

3)Chaperoneco-expressionscreening 13

4)Sonication 13

5)SDS-PAGE 13

6)Westernblot 14

(7)

8)OptimizationofIPTG concentration 14

9)Optimizationofinductiontime 15

10)Optimizationofharvesttime 15

11)ComparisonofIPTG withlactoseasinducer 15

12)PurificationofrGST-COE from solublefraction 15

2. Development of fermentation production process and

antigen purification 17

1)Strainandmedia 17

2)Cultureconditions 17

3)Optimizationofgrowthtemperature 18

4)Optimizationofinductiontime 18

5)OptimizationofL-arabinoseconcentration 19

6)PurificationofrGST-COE from solublefraction 19

IV.ResultsandDiscussion 21

Chapter1.Optimization offlaskcultureconditions 21

1.Chaperoneco-expression 21

1)Chaperoneco-expressionscreening 21

2)Confirmationofchaperoneeffect 24

2.Confirmation ofprotein expression by western blot 26

3.Modification ofthecultureconditions 28

1)Optimizationofexpressiontemperature 28

2)OptimizationofIPTG concentration 30

3)Optimizationofinductiontime 32

4)Optimizationofharvesttime 34

5)ComparisonofIPTG withlactoseasinducer 36

4.Purification ofrGST-COE from solublefraction 38

(8)

Chapter 2.Developmentoffermentation production process

andantigen purification 39

1.Monitoring growth curve 39

1)Comparisonofculturemedium forfermentation 39

(1)BetweenLB brothandsyntheticmedium 39

2)Comparisonofgrowthtemperatureforfermentation 41

(1)Betweengrowthtemperature30℃ and37℃ 41

2.Optimization ofbatch typeexpression 43

1) Optimization of growth temperature 30℃ and 37℃ at

inductionOD6007∼8 43

2) Optimization of growth temperature 30℃ and 37℃ at

inductionOD6003∼4 45

3)Optimization ofinduction OD6003∼4 and 7∼8 atgrowth

temperature30℃ 47

4)OptimizationofL-arabinoseconcentration 49

3.Purification ofrGST-COE from solublefraction 52

1)GSTrapcolumnmethod 52

4. Electrospray ionization assay of purified rGST-COE

protein from solublefraction 54

V.Conclusion 56

VI.LiteratureCited 59

(9)

Li

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esandFi

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es

Tabl

es

Table1.Plasmidsusedinthisstudy. 11

Table2.Chaperoneteam codedoneachplasmidandinducer. 12

Table3.Buffersforcolumnscreening. 20

Table4.ProcedureofGSTrappurification. 20

Table 5.Determination ofamountofrGST-COE two different

culturetypes. 52

Table6.PhysicalpropertiesofrGST-COE. 54

Table 7. Detection of sequence of purified rGST-COE

byelectrosprayionization(ESI). 55

Fi

gur

es

Figure1.Schemeofthestudy. 2

Figure 2.Schematic representation ofthe PEDV genome based

ontheCV777strain. 4

Figure3.PEDV spikeprotein. 5

Figure4.Thechaperonenetworkoftheprokaryoticcytosol. 7

Figure5.Vectormapofchaperoneplasmids. 22

Figure6.SDS-PAGE patternsforrGST-COE (a)andrGST-S1D

(b)withoutchaperonesystem (BL21)andwitheachof

pTf16orpGro7orpG-KJE8. 23

Figure 7.Confirmation ofchaperone effecton the solubility for

rGST-COE (a) and rGST-S1D (b) expression by

SDS-PAGE gel. 25

Figure 8.Confirmation ofprotein expression by SDS-PAGE gel

(10)

Figure 9. SDS-PAGE gel analysis of optimization of

rGST-COE expression at 37℃ (a),28℃ (b),21℃

(c)and15℃ (d). 29

Figure 10.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amountofrGST-COE (a)

and rGST-S1D (b) expression at different IPTG

concentration(0.1,0.4,0.7and1.0mM). 31

Figure 11.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amountofrGST-COE (a)

and rGST-S1D (b)expression atdifferentInduction

time(OD6000.6,0.9,1.2and1.5). 33

Figure 12.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amountofrGST-COE (a)

and rGST-S1D (b) expression at different harvest

time(12,24,36and48h). 35

Figure 13.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I)fractions and relative amountofrGST-COE (a)

and rGST-S1D (b) expression with comparison of

optimized 0.1 mM IPTG with lactose(1,5,10mM)

asinducer. 37

Figure 14. Purification ofrGST-COE by glutathionesepharose

4B method. 38

Figure 15. Growth curve of rGST-COE in LB broth and

syntheticmedium. 40

Figure 16.Growth curve ofrGST-COE at30℃ and 37℃ in

syntheticmedium. 42

Figure 17.SDS-PAGE gelanalysisofoptimization ofInduction

OD6007∼8atgrowth temperature30℃ (a)and 37℃

(b)forrGST-COE expression. 44

Figure 18.SDS-PAGE gelanalysisofoptimization ofInduction

(11)

expression. 46

Figure19.Optimization ofInductionOD600between 7∼8(a)and

3∼4(b) atgrowthtemperature30℃ forrGST-COE

expression. 48

Figure 20.Optimization ofL-arabinose concentration between

1.0 mg/ml(a)and 2.0 mg/ml(b) for rGST-COE

expression. 50

Figure 21.Optimization ofL-arabinose concentration between

0.5mg/mland 1.0mg/mlforrGST-COE expression

atdifferentharvesttime 15,18,21 and 24 h after

induction. 51

Figure 22. Purification of rGST-COE by GSTrap column

method. 53

Figure23.AminoacidsequenceofrGST-COE protein. 55

(12)

Li

stofAbbr

evi

at

i

ons

AA:Aminoacids

CAT:Chloramphenicol-acetyl-transferase

DO:Dissolvedoxygen

E.coli:Escherichiacoli

ESI:Electrosprayionization GST:Glutathiones-transferase HRP:Horseradishperoxidase

IPTG:Isopropyl-1-thio-â-D-galactopyranoside

LB:Luriabroth

MW:Molecularweight

OD:Opticaldensity

ORFs:Openreadingframes

PA:Penicillinacrylase

PBS:Phosphate-bufferedsaline

PED:Porcineepidemicdiarrhea

rGST:Recombinantglutathiones-transferase

RT:Room temperature

SDS-PAGE:Sodium dodecylsulfate-polyacrylamidegel

electrophoresis

TBST:Tris-BufferedSalineandTween20

TF:Triggerfactor

(13)

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Among many hosts used for the production of recombinant

proteins, Escherichia coli has been the most widely used prokaryotic hostbecause itis easy to culture,has a shortlife cycleandiseasily manipulatedgenetically duetoitswell-known genetics.E.coli is often used to produce protein vaccine to

minimize the costofproduction.However,there are two main

problems forprotein expression in E.coli.The firstoneislow solubility ofrecombinantproteinsforoverexpression.Anotheris littleordifficultexpression ofaforeign gene(Choi,J.H.etal.,

2006,Gopal,G.J.andKumar,A.,2013).

Toovercometheseobstacles,twostrategiesareoftenused.The first strategy is chaperone co-expression which assists the

folding of newly synthesized proteins to the native and

circumvents inclusion body formation,therefore leading to an

improvedsolubilityoftherecombinantprotein(Sahdev,S.etal.,

2008).Thesecondstrategy ischanging thecultureconditionsfor screeningthegrowthorexpressiontemperature,theconcentration

of the inducer, the induction time and harvest time, thus

optimizing mass-production ofprotein (Francis,D.M.and Page,

R.,2010).

Inchapter1,weconfirmedpTf16chaperoneco-expressioneffect

and optimized production of protein by changing the culture conditions, expression temperature, inducer concentration, inductiontimeandharvesttimeinflasklevel.

(14)

culture conditions, growth temperature, induction time and concentration ofL-arabinosein fermenterleveland then purified

proteinbyGSTrapcolumnmethod.

In this study,we demonstrated chaperone co-expression effect and obtained greatly increased mass-production and enhanced efficiency ofprotein purification changing the culture conditions from flaskleveltofermenterlevel(Figure1).

(15)

I

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1.Por

ci

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ar

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heavi

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us

1)CharacteristicsofthePEDV

Porcineepidemicdiarrhea(PED)wasfirstreportedinEuropein

1971(Goldstein,T.etal.,2013).Thediseasewascharacterized

by devastating enteritis,vomiting,watery diarrhea,dehydration,

and a high mortality rate among swine. Subsequently, the

causative agent of PED was identified as porcine epidemic

diarrhea virus (PEDV),which is a coronavirus (Hinshaw,V.et

al. , 1986) and contains an enveloped and single-stranded

positive-sense RNA genome.PEDV has been reported in many

othercountries,including Germany,France,Switzerland,Hungary,

Italy,China,South Korea,Thailand,Vietnam (Hinshaw,V.etal.

,1984)andtheUnitedStates.

PEDV has a considerable economic burden given that it is

highly infectious,resulting in significantmortality and morbidity in piglets. mortality and morbidity rates were lower for vaccinated herds than for nonvaccinated herds,which indicates

the emergence of a new PEDV field strain(s) for which the

current vaccine, based on the CV777 strain, was partially

protective(Song,D.andPark,B.,2012).

PEDV is an enveloped virus possessing an around 28 kb,

positive-sense,single-strandedRNA genomewitha5’capanda

(16)

The genome consists ofa 50 untranslated region (UTR),a 30

UTR and seven open reading frames (ORFs) that encode 4

structuralproteins [spike (S),envelope (E),membrane (M),and nucleocapsid(N)]andthreenon-structuralproteins(replicases1a

and 1b,and ORF3);these are arranged on the genome in the

order 50-replicase (1a/1b)–S-ORF3–E–M–N–30 (Figure 2)

(De Vries, A.A. et al. , 1997, Murphy, F.A. et al. , 1999,

Pensaert,M.andDeBouck,P.,1978).

Figure 2.Schematic representation ofthe PEDV genome based

ontheCV777strain (GenBankaccessionNo.AF353511)(Song,D.

(17)

2)PEDV spikeprotein

ThePEDV Spike(S)protein isatypeIglycoprotein composed

of1,383aminoacids(aa).TheS proteincanalsobedividedinto

S1domain (1–789 aa)and S2 domain (790–1,383aa)based on

itshomology with S proteinsofothercoronaviruses.Itcontains

a signalpeptide (1–18 aa),a transmembrane domain (1,334–

1,356 aa),a shortcytoplasmic domain and neutralising epitopes

including partialS1 and S2 domain (Figure3)(Chang,S.-H.et

al.,2002,Cruz,D.J.M.etal.,2008,Godet,M.etal.,1994,

Jackwood,M.W.etal.,2001,Sturman,L.S.and Holmes,K.V.,

1984, Sun, D. et al. , 2008).The PEDV S protein is a

glycoprotein peplomer (surface antigen)on the viralsurface.It plays an importantrole in regulating interactions with specific host cell receptor glycoproteins to mediate viral entry and stimulatesinduction ofneutralizing antibodiesin thenaturalhost

(Bosch,B.J.etal.,2003,Chang,S.-H.etal.,2002,Cruz,D.J.M.

etal.,2008,Godet,M.etal.,1994,Sun,D.etal.,2008).

Furthermore,itisassociatedwithgrowthadaptationinvitro,and

attenuationofvirulenceinvivo(Park,S.-J.etal.,2007,Sato,T.

etal.,2011).Therefore,theS glycoprotein would beaprincipal

targetforthedevelopmentofeffectivevaccinesagainstPEDV.

(18)

2.St

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1)Chaperoneco-expression

Chaperones assistthe folding ofnewly synthesized proteins to thenativestateandprovideaquality controlsystem thatrefolds misfolded and aggregated proteins.In the E.colicytosol,the folding of newly synthesized proteins is assisted by three systems composed of the ribosome-associated Trigger Factor

(TF)system,theDnaK/DnaJ/GrpE system andtheGroEL/GroES

system.TF system protects nascentchains from digestion by proteases and prevents misfolding by delaying folding until translationcompletes.DnaK/DnaJ/GrpE system stabilizesunfolded moleculesandpreventstheiraggregationuntilunfoldedmolecules fold properly. GroEL/GroES system transforms misfolded and aggregated protein into nativeprotein (Figure4)(Young,J.C.et

al.,2004).

The overproduction ofrecombinantproteins in hostcells often leads to their misfolding and aggregation.Folding problems of overproduced targetproteinscan becaused by limitationsin the chaperone capacity of the host cells.Chaperone co-expression strategy has been followed in many instances for inhibiting

inclusion body formation, thereby leading to an enhanced

(19)

Figure4.Thechaperonenetworkoftheprokaryoticcytosol

(20)

2)Modification ofthecultureconditions

(1)Theeffectoftemperature

Lowering the expression temperature routinely improves the solubility ofexpressed recombinantproteins (Kataeva,I.etal.,

2005,Shirano,Y.andShibata,D.,1990,Volontè,F.etal.,2008).

At lower temperatures,cell processes slow down,leading to reducedratesoftranscription,translation andcelldivision (Chou, C.P.,2007),while also leading to decreased protein aggregation

(Sahdev,S.etal.,2008).Furthermore,mostproteases are less

active at lower temperatures and therefore lowering the

expression temperature also results in a reduction in the degradation ofproteolytically sensitiveproteins(Pinsach,J.etal. ,2008).Expression atlow temperature conditions leads to the increased stability and correctfolding patterns (Shirano,Y.and

Shibata,D.,1990),which isbecauseofthefactthathydrophobic

interactionsdetermining inclusion body formation aretemperature

dependent(Sahdev,S.etal.,2008).The enhanced expression

and activity at lower growth temperatures has also been

associated with increased expression ofa numberofchaperones

in E.coli(Ferrer,M.etal.,2003).Ithas been reported that

heatshock proteases induced during over-expression are poorly

active at lower temperature conditions. Thus, growth at a

temperaturerange of15-23℃ leads to a significantreduction in degradationoftheexpressedprotein(Hunke,S.andBetton,J.M.,

(21)

(2)Theeffectofinducerconcentration

In addition to lowering the growth temperature,a reduction in transcription rate can also be achieved by lowering the inducer concentration.Decreasing the concentration of IPTG can also

enhances the production of soluble protein.For example,the

solubility of recombinant cyclomaltodextrinase (CDase) was shown tobehighly sensitivetotheconcentration oftheinducer.

When theprotein wasinducedusing 0.05mM IPTG,theprotein

wassolubleandactive.However,when theinducerconcentration

wasdoubledto0.1mM,theexpressedprotein wasinsolubleand

inactive (Turner,P.et al.,2005).Thus,although the most

commonIPTG concentrationsforproteininductionrangefrom 0.1 to1.0mM,adecreaseto even lowerlevelscan effectsolubility. As a result of metabolic burden (sometimes called metabolic load),the high concentrations ofinducerdo notnecessarily lead

tomaximalexpression ofatargetprotein (Glick,B.R.,1995)and

optimalinducerconcentration on the efficiency ofthe induction

(22)

(3)Theeffectofinduction time

We generally know that foreign protein expression causes a metabolicburden on thecellwhich can resultin reducedgrowth rates, cell yields, product expression and plasmid stability

(Bentley,W.E.etal.,1991,Bentley,W.E.etal.,1990,Glick,

B.R.,1995).WhilethelevelofIPTG inducerused can bevaried

toadjusttheextentofthemetabolicburden imposedon thecell,

themaximum productofforeign protein forexpression willalso

depend on thepointin thegrowth cycleatwhich expression is

induced.Forstrains whose growth and viability are drastically decreased following induction,induction in late-log orstationary phaseprovideshighcelldensitiesforincreasedproductformation. However,asshownforchloramphenicol-acetyl-transferase(CAT)

expression underthe controlofthetac promoter(Bentley,W.E.

etal.,1991),low growth ratesandproteaseactivity broughton

by depleted nutrientlevels in the stationary phase can decrease theyieldofforeignprotein.

In this case,optimalinduction in the mid-log phase provided sufficientlevelsofCAT proteinwithinthecellwhileachieving a

high celldensity to produce the maximalyield.When product

expression does not significantly influence cellgrowth,foreign proteinyieldismaximizedby inducing expression throughoutthe

entiregrowth phase.Thiswasshown forproduction ofsecreted

penicillin acrylase (PA)in E.coliunderthe controlofthe lac

promoter (Ramirez,O. et al., 1994),where early-log phase

induction was optimalbecause PA transport to the periplasm ratherthantheenergylevelavailabletothecellwasthelimiting factor.

(23)

I

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1)Strainsandmedia

pGEX6p-1 expressing rGST-COE and pGEX6p-1 expressing

rGST-S1D withpTf16orpGro7orpG-KJE8werereceivedfrom

our lab member (Table 1).pTf16,pGro7 and pG-KJE8 were

purchasedfrom Takarabio.

The culture medium used for allexperiments was LB broth

containing 10 g/ltryptone,5 g/lyeastextractand 10 g/lNaCl

(pH 7.0).

Table1. Plasmidsusedinthisstudy.

Protein Cloning region

(aminoacidNo.) Vector

Chaperone

plasmid/Strain

rGST-COE 499-636 pGEX-6p-1 pTf16/BL21

rGST-COE 499-636 pGEX-6p-1 pGro7/BL21

rGST-COE 499-636 pGEX-6p-1 pG-KJE8/BL21

rGST-S1D 637-789 pGEX-6p-1 pTf16/BL21

rGST-S1D 637-789 pGEX-6p-1 pGro7/BL21

(24)

2)Cultureconditions

Shakeflaskexperimentswereperformedinshaking incubatorat

230rpm and37℃,using25mlofLB brothcontaining0.5mg/ml

L-arabinose,100 µg/mlampicillin and 20 µg/mlchloramphenicol

(Table2)in 100mlbaffle-equiped shakeflasks.A 5 mlculture

tubewasinoculatedwiththebacterialglycerolstocksolutionand

grownovernightontheLB brothcontaining 100µg/mlampicillin

andthenusedasseedforeachexperiment.Thebiomassincrease

was checked by measuring the absorbance at600 nm with a

spectrophotometer.WhentheOD600oftheculturesolutionreaches

induction time,leaveat4℃ for30min.Then cellswasinduced

by specified IPTG atspecified expression temperature overthe specifiedinductiontimeandharvesttime.

Table2. Chaperoneteam codedoneachplasmidandinducer.

Plasmid Chaperone Promoter Inducer(final

concentration) Antibiotic

pTf16 Trigger

factor AraB

L-Arabinose (0.5mg/ml)

Chloramphenicol (20μg/ml)

pGro7 GroEL/GroES AraB L-Arabinose (0.5mg/ml) Chloramphenicol (20μg/ml) pG-KJE8 DnaK/DnaJ/ GrpE, GroEL/GroES  AraB Pzt-1

L-Arabinose (0.5mg/ml), Tetracycline

(5ng/ml)

Chloramphenicol (20μg/ml)

(25)

3)Chaperoneco-expression screening

To express rGST-COE or rGST-S1D, E.coli system with

pTf16orpGro7orpG-KJE8orwithoutchaperonewerecultured

in flasks in shaking incubator in parallel, and each culture

system wasinduced with 0.1mM IPTG when theOD600reached

0.6.Theflaskswereincubatedfor24hat15℃

4)Sonication

Biomasswasharvestedattheendoftheproduction processby

centrifugation at 5,000 rpm and the wet bacterialpellets was

re-suspended in PBS (140 mM NaCl,2.7 mM KCl,10 mM

Na2HPO4,1.8 mM KH2PO4,pH 7.3).Samples were kepton ice

and disrupted by sonication using a program consisting of45

cycles (2”on,5”off,amp 20 %).Afterdisruption ofthe cells,

sampleswerecentrifugedat14,000rpm for15minataconstant

temperature of4℃.The pellets and supernatantwere stored at

–20℃.

5)SDS-PAGE

Aftersonication,the supernatantand the pellets (re-suspended

in 50 mM Tris-HCl,pH 12.5)were separately mixed with 5X

SDS-PAGE loading bufferand incubated at100℃ for5minutes.

After incubation, the samples were loaded into 10 % (w/v)

Tris-Glycine SDS-PAGE pre-cast gel (Komabiotech, Korea).

Electrophoresiswasconductedat50V for30minutesand130V

(26)

thegelswereanalyzedbyimagelabsoftware(BioRad,USA).

6)Western blot

In western blot assay, separated supernatant proteins using

SDS-PAGE were transferred to a nitrocellulose membrane

(Whatman,USA).The transferred membrane was blocked with

TBST containing 5 % skim milk (BD Biosciences)for1 h at

room temperature and probed with mouse anti-GST monoclonal

antibody atRT for1h.Thesignalwasdetected by using goat

anti-mouse secondary antibody conjugated to horseradish

peroxidase (HRP,Millipore)for1 h with Amersham ECL prime

westernblottingdetectionreagentassubstrate(GE Healthcare).

7)Optimization ofexpression temperature

To express each protein,each culture was induced atdifferent

expressiontemperature15,21,28and37℃ andbyusing 0.1mM

IPTG atOD6000.6toeach oftheculturemedia.Theflaskswere

incubatedfor24h(15℃),16h(21℃),8h(28℃)and4h(37℃).

8)Optimization ofIPTG concentration

Fourflasks in shaking incubatorwere performed in parallelto express each protein.Allcultures were grown untilthe OD600 reached 0.6 and each culturewas induced with 0.1,0.4,0.7 and

1.0mM IPTG concentration.Theflaskswereincubated for24h

(27)

9)Optimization ofinduction time

Fourflasks in shaking incubatorwere performed in parallelto expresseach protein.Allculturesweregrown untilthedifferent

OD600 reached 0.6,0.9,1.2 and 1.5,and then each culture was

inducedwith0.1mM IPTG for24hat15℃.

10)Optimization ofharvesttime

Fourflasks in shaking incubatorwere performed in parallelto express each protein.Allcultures were grown untilthe OD600

reached 0.6 and each culture was induced with 0.1 mM IPTG.

Theflaskswereincubated for12,24,36and 48h harvesttime

at15℃.

11)Comparison ofIPTG withlactoseasinducer

Fourflasks in shaking incubatorwere performed in parallelto express each protein.Allcultures were grown untilthe OD600

reached 0.6.one culture was induced with 0.1 mM IPTG and

others were induced at 1, 5 and 10 mM lactose for 12 h

(rGST-S1D)and24h(rGST-COE)at15℃.

12)Purification ofrGST-COE from solublefraction

The biomass harvested at the end of the cultivations was

disruptedby sonication in BufferA atpH 7.3(usedasthelysis

(28)

and 1.8 mM KH2PO4)and centrifuged at14,000 rpm for15 min to obtain the crude soluble protein (Table 3,4).Crude soluble protein wasapplied to glutathionesepharose4B (GE Healthcare) equilibrated with BufferA (equilibration buffer).Then BufferA

(used as washing buffer)was applied to the column to wash

unboundedmaterial.BufferB (usedaselutionbuffercomposedof

50mM Tris-HCland10mM glutathioneatpH 8.0)wasapplied

(29)

2.Devel

opmentoff

er

ment

at

i

on pr

oduct

i

on

pr

ocessand ant

i

gen pur

i

f

i

cat

i

on

1)Strain andmedia

pGEX6p-1expressing rGST-COE withpTf16wasreceivedfrom

ourlabmember.

The culture media used for experiments were LB broth and

syntheticmedium.

FirstLB broth consisted of10g/ltryptone,5g/lyeastextract

and10g/lNaCl,pH 7.0.

Second synthetic medium consisted of3.5 g/lKH2PO4,5.0 g/l

K2HPO4, 3.5 g/l (NH4)2HPO4, 0.5 g/l MgSO4⋅7H2O, 30 g/l

glucose,5.0g/lyeastextract,0.5ml/lantifoam and1.0ml/ltrace metals,pH 7.0.Trace metals formulation consisted of 1.6 g/l

FeCl3,0.2g/lCoCl2⋅6H2O,0.1g/lCuCl2,0.2g/lZnCl2⋅4H2O,0.2

g/lNaMoO4,0.05g/lH3BO4,and10mlHCl,to1,000ml.

2)Cultureconditions

E. coli colonies were picked up from LB agar plate and

transferred to the culture medium forovernightincubation at3 7℃, 230 rpm. The cultured cells were transferred to fresh medium in flask and incubated for 3 hr.finally,the fresh cell

culture was inoculated to batch fermenter with a volume

correspondingto5% ofthefermentercultivationvolume.

Experimentwascarried outin a 1.5L fermenter.E.coliBL21

(30)

brothand1L syntheticmedium containing specifiedL-arabinose,

100 µg/mlampicillin and 20 µg/mlchloramphenicol.When the

OD600oftheculturesolution reachesspecifiedinduction time,the

culturewascooled to15℃ for1h.Then thecellswereinduced

with 0.1mM IPTG atexpressiontemperature15℃.Threeprobes

composed of pH probe, thermal probe and dO2 probe were

employed.Dissolved O2concentration at30% ofsaturation was

maintainedbychanging theagitationspeed(between400and600

rpm)and enriching airwith oxygen.Thetotalairflow rate was

rangedbetween1and1.5VVM.ThepH wascontrolledat7.0±

0.2 by adding 1 M NaOH (base)and 1 M HCl(acid).Culture

samples (6.25 ml) were regularly withdrawn to check the cell

growth by measuring the absorbance at600 nm.The samples

were then centrifuged at14,000 rpm and 4°C for15 min.The

supernatantswereseparatedandfrozenat -20°C.

3)Optimization ofgrowth temperature

FourE.colisystemswereculturedin fermenters.Twocultures

weregrown untiltheOD600reached 3∼4at30℃ and 37℃.The

others were grown untilthe OD600 reached 7∼8 at30℃ and 3

7℃.Theneachculturewasinducedwith 0.1mM IPTG for24h

at15℃.

4)Optimization ofinduction time

Two fermenters were performed in parallel.Allcultures were

grown untiltheOD600reached3∼4and7∼8at30℃.Then each

(31)

5)Optimization ofL-arabinoseconcentration

Three fermenters were performed in parallel.Allcultures were

grown untiltheOD600reached 3∼4at30℃ with 0.5,1.0and 2.0

mg/mlL-arabinose.Theneachculturewasinducedwith0.1mM

IPTG for24hat15℃.

6)Purification ofrGST-COE from solublefraction

The biomass harvested at the end of the cultivations was

disruptedby sonication in BufferA atpH 7.3(usedasthelysis

buffercomposedof140mM NaCl,2.7mM KCl,10mM Na2HPO4

and 1.8 mM KH2PO4)and centrifuged at14,000 rpm for15 min

to obtain the crude soluble protein (Table 3,4).Crude soluble

protein wasapplied toGSTrap column (175mm dimensions,GE

Healthcare) equilibrated with Buffer A (equilibration buffer).

Then Buffer A (used as washing buffer) was applied to the

column to wash unbounded material.BufferB (used as elution

buffercomposed of50 mM Tris-HCland 10 mM glutathioneat

pH 8.0) was applied to the column to obtain purified protein

(32)

Table3.Buffersforcolumnscreening.

Buffers Description

BufferA

(Lysis/Equilibration/

Washing) 140mM NaCl,2.7mM KCl, 10mM Na2HPO4and1.8mM KH2PO4 atpH 7.3 BufferB (Elution) 50mM Tris-HCland 10mM glutathioneatpH 8.0

Table4.ProcedureofGSTrappurification.

Stepsand buffers Fractionsandamount Flow rate

Columnequilibration

(BufferA) Columnvolumex 5 5ml/min

Sampleflow through Samplesupernatants

volume 1ml/min

Washing(BufferA) Washing fraction1,2

(Columnvolumex5) 5ml/min

Elution(BufferB) Elutionfraction1,2,3

(33)

I

V.Resul

t

sandDi

scussi

on

Chapt

er1.Opt

i

mi

zat

i

on off

l

ask cul

t

ur

e

condi

t

i

ons

1.Chaper

oneco-expr

essi

on

1)Chaperoneco-expression screening

We compared the solubility ofPED antigen with three other

types ofchaperon system obtained from Takara bio (Figure 5):

pTf16(Triggerfactorsystem),pGro7(GroEL/GroES system)and

pGKJE8(DnaK/DnaJ/GrpE andGroEL/GroES system).

In ordertodeterminetheoptimalchaperonesystem,rGST-COE

and rGST-S1D were produced with differentchaperone systems

(pTf16,pGro7and pG-KJE8).Allculturesweregrown untilthe

OD600 reached 0.6 and each culture was induced with 0.1 mM

IPTG concentration.Theflaskswereincubated for24h at15℃.

By SDS-PAGE,theexpressionofthechaperonesystemsandthe

increaseoftherGST-COE andtherGST-S1D proteinforsoluble

form wereconfirmedforthesamplesfrom thecellswitheachof

pTf16orpGro7orpG-KJE8plasmids(Figure6).

The co-expression oftrigger factor in pTf16 plasmid showed greater solubility of PED antigen than other combinations of

chaperones. These results suggested that a combination of

chaperone in pTf16 plasmid may be the mostefficientway to

(34)

Figure 5.Vectormap ofchaperoneplasmids.(a)ThepG-KJE8

isfortheproduction ofdnaJ,dnaK,grpE,groEL andgroES.(b)

ThepGRO7isfortheproduction ofgroEL andgroES.(c)pTf16

is for the production of trigger factor. Arrows indicate the

directions of the genes (araB: araB promoter, araC: araC

repressor,dnaK:DnaK gene,dnaJ:DnaJgene,grpE:GrpE gene,

(35)

Figure 6. SDS-PAGE patterns for rGST-COE (a) and

rGST-S1D (b)withoutchaperone system (BL21)and with each

ofpTf16 orpGro7 orpG-KJE8.Arrow indicates PED antigen.

MolecularsizeofrGST-COE is41.4kDaandrGST-S1D is42.8

(36)

2)Confirmation ofchaperoneeffect

The SDS–PAGE showed the expression oftrigger factor (56

kDa)inducedby 0.5mg/mlL-arabinose(Figure7.dottedarrow)

andtheexpressionof rGST-COE andrGST-S1D inducedby0.1

mM IPTG (Figure7.solidarrow).Both PED antigenandtrigger

factorwasnotproducedwithoutL-arabinoseandIPTG induction.

Trigger factor was only produced with L-arabinose.Insoluble

form PED antigen was produced with IPTG in the absence of

L-arabinose.Soluble form PED antigen was produced in the

presence ofchaperone (trigger factor).Chaperone co-expression increasedrecoveryofproteinsinsolublefraction.Asaresult,we confirmed thatco-expression ofpTf16improved thesolubility of

(37)

Figure 7.Confirmation ofchaperone effecton the solubility for

rGST-COE (a) and rGST-S1D (b) expression by SDS-PAGE

gel.M,markersin kDa;S,solublefraction;I,insolublefraction.

Lanes: –/–, no induction; A/–, induction with 0.5 mg/ml

L-arabinosealone;–/I,induction with 0.1mM IPTG alone;A/I,

induction with 0.5 mg/mlL-arabinose and 0.1 mM IPTG.The

solid arrow indicates rGST-COE (a) and rGST-S1D (b)

(38)

2.Conf

i

r

mat

i

on ofpr

ot

ei

n expr

essi

on by

west

er

n bl

ot

After determining the optimalchaperone system,western blot was conducted in orderto validate thatproduced proteins were

rGST-COE and rGST-S1D.The expression ofPED antigen,as

determined by western blot using anti-GST antibody, was

confirmed in soluble fraction when trigger factor was

(39)

Figure 8.Confirmation ofprotein expression by SDS-PAGE gel

(a)andwesternblot(b)usinganti-GST antibody.M,markersin

kDa;S,soluble fraction;I,insoluble fraction.The solid arrow

indicates rGST-S1D and the dotted arrow indicates rGST-COE

(40)

3.Modi

f

i

cat

i

on oft

hecul

t

ur

econdi

t

i

ons

1)Optimization ofexpression temperature

In order to determine the optimal expression temperature, rGST-COE wasproducedatdifferentexpressiontemperature(37,

28,21 and 15℃),while thetriggerfactorwas induced with 0.5

mg/mlL-arabinose.SDS-PAGE showed thatsolublerGST-COE

expression was very low at 37℃ and very high at 15℃

(Figure9).Theseresultsshowedthatthelowerthetemperature,

thehigherthePED antigenexpressionbecauselowertemperature

reduced rates of transcription, translation and cell division, leading todecreasedproteinaggregation(Francis,D.M.andPage,

R.,2010).As a result,15℃ is the most suitable expression

(41)

Figure9.SDS-PAGE gelanalysisofoptimizationofrGST-COE

expression at 37℃ (a),28℃ (b),21℃ (c) and 15℃ (d).M,

markers in kDa;S,soluble fraction;I,insoluble fraction.The solidarrow indicatesrGST-COE expression.

(42)

2)Optimization ofIPTG concentration

Afterdetermining theoptimalchaperonesystem and expression temperature, the effect of the IPTG concentration on the efficiency ofthe induction was examined by using 0.1,0.4,0.7

and 1.0 mM IPTG concentrations. The relative amount of

rGST-COE and rGST-S1D and corresponding proteins in the

soluble and insoluble fractions at different IPTG concentration

were shown in SDS-PAGE gel(Figure 10).According to the

results,solubleform expression ofPED antigen wasthehighest with 0.1 mM IPTG concentration with the lowestproduction of

Insolubleform.Insolubleform expressionofPED antigenwasthe

highestat1.0mM IPTG concentrationwiththelowestproduction

of solubleform.Itindicatedthatthehighertheconcentration of

IPTG,the higher the production of insoluble form with low

production of soluble protein.As a result,the optimal IPTG

concentration was 0.1 mM for the soluble expression of PED

(43)

Figure 10.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amount of rGST-COE (a) and

rGST-S1D (b) expression atdifferentIPTG concentration (0.1,

0.4,0.7and 1.0mM).M,markersin kDa;S,solublefraction;I,

(44)

3)Optimization ofinduction time

After determining the optimal chaperone system, expression temperatureand IPTG concentration,theeffectofinduction time ontheefficiency oftheinductionwasexaminedatOD6000.6,0.9,

1.2 and 1.5.The relative amountofrGST-COE and rGST-S1D

and corresponding proteins in thesolubleand insolublefractions

at different induction time were shown in SDS-PAGE gel

(Figure 11).Results showed thatthe higherinduction time,the higherthe production ofinsoluble form with low production of

solubleproteinexceptrGST-COE atOD6001.5.Solubleexpression

ofPED antigen was atits bestatinduction OD6000.6 forboth

rGST-COE and rGST-S1D.As a result,atinduction OD600 0.6,

the cells were healthy and metabolically active and thus the

(45)

Figure 11.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amount of rGST-COE (a) and

rGST-S1D (b)expression atdifferentInduction time (OD6000.6,

0.9,1.2 and 1.5).M,markers in kDa; S,soluble fraction;I,

(46)

4)Optimization ofharvesttime

After determining the optimal chaperone system, expression temperature,IPTG concentration and induction time,theeffectof harvesttimeon theefficiency oftheinduction wasexaminedfor

12,24,36 and 48 h.The relative amount of rGST-COE and

rGST-S1D and corresponding proteins in the soluble and

insoluble fractions at different harvest time were shown in

SDS-PAGE gel (Figure 12).Results showed that the higher

harvesttime,thehighertheproduction ofinsolubleform andthe

lowerharvesttime,thehighertheproduction ofsolubleform in

Figure 12 (b).With the increasing harvesttime,itseems that the toxicity ofexpressed proteins kills the cells converting the solubleproteinsintoinsolubleform.Asaresult,theproductionof

solublePED antigenwashighestfor24h(Figure12(a))and12

h (Figure 12 (b))harvesttime forrGST-COE and rGST-S1D

(47)

Figure 12.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amount of rGST-COE (a) and

rGST-S1D (b)expression fordifferentharvesttime (12,24,36

and 48 h).M,markers in kDa;S,soluble fraction;I,insoluble

(48)

5)Comparison ofIPTG with lactoseasinducer

After determining the optimal chaperone system, expression temperature,IPTG concentration,inductiontimeandharvesttime,

wecompared ofoptimized 0.1 mM IPTG with lactose(1,5 and

10mM)asinduceronefficiencyoftheinduction.

The relative amount of rGST-COE and rGST-S1D and

corresponding proteinsin thesolubleand insolublefractionswith

comparison ofIPTG with lactosewereshown in SDS-PAGE gel

(Figure 13).Results showed thatthe production ofsolubleform

with 0.1 mM IPTG was higherthan the production ofsoluble

form at1,5 and 10 mM lactose.When compared to 0.1 mM

IPTG,1,5and 10mM lactoseinduced lowerproduction ofPED

antigen in insolubleform.However,when compared to 1,5 and

10mM lactose,0.1 mM IPTG induced thehighestproduction of

PED antigen in soluble form.Therefore,0.1 mM IPTG is more

efficientinducerthan lactose(1,5and 10mM)forsolubleform expression.

(49)

Figure 13.SDS-PAGE gelanalysisofsoluble(S)and insoluble

(I) fractions and relative amount of rGST-COE (a) and

rGST-S1D (b)expression with comparison ofoptimized 0.1 mM

IPTG withlactose(1,5,10mM)asinducer.M,markersinkDa;

(50)

4. Pur

i

f

i

cat

i

on of r

GST-COE f

r

om

sol

ubl

e

f

r

act

i

on

1)Glutathionesepharose4B method

The cells were lysed using sonication and the soluble fraction obtained by centrifugation was loaded on Glutathione sepharose

4B equilibrated with bufferA (140 mM NaCl,2.7 mM KCl,10

mM Na2HPO4and 1.8mM KH2PO4atpH 7.3).Thecolumn was

washedsuccessivelywithbufferA. TherGST-COE proteinwas

eluted using bufferB (50mM Tris-HCland 10mM glutathione

atpH 8.0)andfractionscontaining therGST-COE werecollected

(Figure 14).Concentration of purified soluble protein at flask

levelwas5mg/l.

Figure 14.Purification ofrGST-COE by glutathione sepharose

4B method.Arrow indicates rGST-COE expression.Lane 1 :

solublefraction beforeapplying tocolumn,Lane2:sampleflow

(51)

Chapt

er

2. Devel

opment of f

er

ment

at

i

on

pr

oduct

i

on pr

ocessandant

i

gen pur

i

f

i

cat

i

on

1.Moni

t

or

i

ng gr

owt

h cur

ve

1)Comparison ofculturemedium forfermentation

(1)Between LB broth andsyntheticmedium

The growth behaviourofrGST-COE was investigated at37℃

in LB broth and synthetic medium withoutcontrolofpH and

DO.A lag phage of around two hours was observed in the

growth ofthecellsin both media.Theexponentialphaseofcell

growth wascompleted with 5and 7 hoursofinoculation in LB

broth and synthetic medium respectively,after which the cells

entered theirstationary phase.Thegrowth curvewas shown in

Figure 15.Glucose in synthetic medium is main carbon and

energy source.When cellsconsumedglucose,cellsachievedhigh celldensity.Therefore,maximum OD600 ofsynthetic medium is

twotimeshigherthanthatofLB broth.Asaresult,weselected

(52)

Figure15.GrowthcurveofrGST-COE inLB brothand

(53)

2)Comparison ofgrowthtemperatureforfermentation

(1)Between growth temperature30℃ and37℃

Afterdetermining syntheticmedium,weinvestigatedthegrowth

behaviourofrGST-COE at30℃ and 37℃ in synthetic medium.

We maintained the DO levelhigher than 30% with increasing

rpm andmaintainedpH 7withcontrolling1M NaOH (base)and

1M HCl(acid).At growth temperature 30℃,a lag phage of

around 3 hours was observed in the growth ofthe cells.The

exponentialphaseofcellgrowthwascompletedwith 13.5hours,

afterwhich the cells entered theirstationary phase.Atgrowth

temperature37℃,alagphageofaround2hourswasobservedin

the growth ofthe cells.The exponentialphase ofcellgrowth

wascompleted with 7 hours,afterwhich the cellsentered their

stationary phase.The growth curve was shown in Figure 16.

When pH and DO levelwere not controlled,maximum OD600

value was 10.1 at37℃.However,afterpH and DO levelwere

controlled,maximum OD600valuewasenhancedfrom 10.1to15.6

at37℃.Also,we showed thatcells grow much fasterat37℃

than30℃.AlthoughtheOD600valuereachedmaximum quicklyat

37℃ than 30℃,themaximum OD600valuewassimilaratboth

temperatures.ThearrowsonthegrowthcurveindicatetheOD600

valuesofthetwo phasesofcellgrowth.Induction ofcellswere

conducted attwo stages ofgrowth.Firstsolid arrow indicates

early-log phaseatinduction OD6003∼4andsecond dottedarrow

indicatesmid-log phaseatinductionOD6007∼8at30℃ and37℃

(54)

Figure 16.Growth curve ofrGST-COE at30℃ and 37℃ in

synthetic medium. Solid arrow indicates early-log phase at

induction OD6003∼4 and second dotted arrow indicates mid-log

(55)

2.Opt

i

mi

zat

i

on ofbat

ch t

ypeexpr

essi

on

1) Optimization of growth temperature 30℃ and 37℃ at

induction OD6007∼8

Inordertodeterminetheoptimalgrowthtemperature,cellswere

grown untiltheinduction OD6007∼8atgrowth temperature30℃

and 37℃ with 0.5 mg/ml L-arabinose. Then the cells were

inducedwith0.1mM IPTG for3,6,9,12,15,18,21and24hat

expression temperature15℃.SDS-PAGE showed thatthehigher

the harvesttime,the higherthe production ofsoluble form for rGST-COE expression (Figure 17).With the increasing harvest

time,it seemed that cells produced higher amount of soluble

proteins.Also SDS-PAGE showed thattheproduction oftrigger

factorproducedat30℃ washigherthantheproductionoftrigger

factor produced at 37℃. It appeared that there was a little

expression at30℃,buttherewasnoornegligibleexpression at

37℃.Theseresultssuggested thatthe growth temperature30℃

isbetterthan 37℃ atinduction OD6007∼8fortheexpression of

(56)

Figure 17.SDS-PAGE gelanalysisofoptimization ofInduction

OD600 7∼8 at growth temperature 30℃ (a) and 37℃ (b) for

rGST-COE expression.Arrow indicates rGST-COE expression.

Lane1:justbeforeinduction,Lane2-9:harvesttimeof3,6,9,

(57)

2) Optimization of growth temperature 30℃ and 37℃ at

induction OD6003∼4

Afterexamining growth temperature30℃ and 37℃ atinduction

OD6007∼8,we tested the growth temperature30℃ and 37℃ at

induction OD6003∼4.Cellsweregrown untiltheinduction OD600

3∼4 at growth temperature 30℃ and 37℃ with 0.5 mg/ml

L-arabinose.Then cellswereinduced with 0.1 mM IPTG for6,

9,12,15,18,21,24 and 40 h atexpression temperature 15℃.

Similartoaboveresults,SDS-PAGE showed thathigherharvest

time,the higherthe production ofsoluble form forrGST-COE

expression (Figure 18). With the increasing harvest time, it appeared that cells accumulate soluble protein. Production of

trigger factor produced at30℃ was higher than production of

triggerfactorproduced at37℃.SDS-PAGE showed thatwhen

the induction was done early,the protein expression increased

with timeat30℃,buttherewasalittleprotein expression at3

7℃.These results suggested thatthe growth temperature 30℃

was betterthan 37℃ atinduction OD600 3∼4 forexpression of

(58)

Figure 18.SDS-PAGE gelanalysisofoptimization ofInduction

OD600 3∼4 atgrowth temperature 30℃ (a)and 37℃ (b) for

rGST-COE expression.Arrow indicates rGST-COE expression.

Lane1 :justbeforeinduction,Lane2-9 :harvesttimeof6,9,

(59)

3)Optimization ofinduction OD6003∼4anad 7∼8atgrowth

temperature30℃

Weselectedoptimalgrowth temperature30℃ atinduction OD600

3∼4and 7∼8.In ordertodetermineoptimalinduction OD600,we

compared induction OD600 3∼4 and 7∼8 atgrowth temperature

30℃.Cells were grown untilthe induction OD6003∼4 and 7∼8

atgrowth temperature 30℃ with 0.5 mg/mlL-arabinose.Then

cellswereinduced with 0.1mM IPTG for3,6,9,12,15,18,21

and24h(Figure19(a))andfor6,9,12,15,18,21,24and40h

(Figure19(b))atexpression temperature15℃.Similartoabove

results,SDS-PAGE showed that the higher harvest time,the

highertheproduction ofsolubleform forrGST-COE expression

(Figure 19).With the increasing harvesttime,itappeared that

cells accumulate soluble protein.Production of rGST-COE and

triggerfactoratinductionOD6003∼4washigherthanproduction

ofrGST-COE and triggerfactoratinduction OD6007∼8 atthe

same growth temperature 30℃. In conclusion, these results

suggestedthattheinductionOD6003∼4wasbetterthaninduction

OD600 7∼8 for the expression of proteins at the growth

(60)

Figure19.Optimization ofInductionOD600between 7∼8(a)and

3∼4 (b)atgrowth temperature30℃ forrGST-COE expression.

Arrow indicatesrGST-COE.Lane1:justbeforeinduction,Lane

2-9 :harvesttime of3,6,9,12,15,18,21 and 24 h after

induction (a).Lane1:justbeforeinduction,Lane2-9:harvest

timeof6,9,12,15,18,21,24and 40 h afterinduction (b).M,

(61)

4)Optimization ofL-arabinoseconcentration

Afterdetermining growth temperature30℃ and induction OD600 3∼4,theeffectoftheL-arabinoseconcentrationontheefficiency

of the induction was examined by using 1.0 mg/mland 2.0

mg/mlL-arabinose concentrations.Cells were grown untilthe

induction OD6003∼4atgrowth temperature30℃ with 1.0mg/ml

and 2.0 mg/mlL-arabinose.Then cells were induced with 0.1

mM IPTG for 3,6,9,12,15,18,21 and 24 h atexpression

temperature 15℃.Similarto above results,SDS-PAGE showed

that theg/ml and 1.0 mg/ml L-arabinose concentration were

shown in SDS-P higherharvesttime,thehighertheproduction

of soluble form for rGST-COE expression. Also with the

increasing harvesttime,itappeared thatcellsaccumulatesoluble

protein. SDS-PAGE showed that production of rGST-COE

expression was higher at1 mg/mlthan 2 mg/mlL-arabinose

concentration (Figure 20). Then we compared the protein

expression between 0.5 mg/ml and 1 mg/ml L-arabinose at

growth temperature 30℃ and induction OD600 3∼4.The relative

amountofrGST-COE and corresponding proteins in the soluble

fractionsat0.5mAGE gel(Figure21).Thehigherconcentration

ofL-arabinose enhanced the higherexpression oftriggerfactor

butlowered theexpression ofrGST-COE.Theconsequencewas

mightbe due to consumption ofL-arabinose as inducerforthe

higher production of trigger factor that lowered the energy

source for the expression of rGST-COE.Finally,the growth

temperature 30℃,induction OD600 3∼4,0.5 mg/mlL-arabinose

were the mostfavorable conditions for the highestrGST-COE

(62)

Figure 20.Optimization ofL-arabinose concentration between

1.0 mg/ml(a) and 2.0 mg/ml(b) for rGST-COE expression.

Arrow indicatesrGST-COE.Lane1:justbeforeinduction,Lane

2-9 :harvesttime of3,6,9,12,15,18,21 and 24 h after

(63)

Figure21.OptimizationofL-arabinose concentrationbetween

0.5mg/mland1.0mg/mlforrGST-COE expressionatdifferent

harvesttimeof15,18,21and24hafterinduction.M,markers

(64)

3. Pur

i

f

i

cat

i

on of r

GST-COE f

r

om

sol

ubl

e

f

r

act

i

on

1)GSTrapcolumn method

The cells were lysed using sonication and the soluble fraction

obtained by centrifugation was loaded on GSTrap column

equilibrated with bufferA (140 mM NaCl,2.7mM KCl,10mM

Na2HPO4 and 1.8 mM KH2PO4 at pH 7.3).The column was

washedsuccessivelywithbufferA. TherGST-COE proteinwas

eluted using bufferB (50mM Tris-HCland 10mM glutathione

atpH 8.0)andfractionscontaining therGST-COE werecollected

(Figure 22). Concentration of purified soluble protein at fermentationlevelwas53.8mg/l.Finally,purifiedsolubleyprotein

yield was enhanced by 10 times from flask level(5 mg/l) to

fermentationlevel(53.8mg/l)(Table5).

Table5.DeterminationofamountofrGST-COE twodifferent

culturetypes.

Culturetype Finalcelldensity (OD) Total protein (g/l) Purified protein (mg/l) Purity (%) Flask 3 1.5 5 50 Fermenter 10 5 53.8 95

(65)

Figure 22. Purification of rGST-COE by GSTrap column

method.Arrow indicatesrGST-COE expression.Lane1:soluble

fraction before applying to column, Lane 2-3 : sample flow

(66)

4. El

ect

r

ospr

ay i

oni

zat

i

on assay of pur

i

f

i

ed

r

GST-COE pr

ot

ei

n f

r

om sol

ubl

ef

r

act

i

on

Electrospray ionization (ESI)resultshowed thatsome peptides of purified rGST-COE protein were detected.The amino acid sequence ofthe protein thatwe produced and purified matched

with the sequence ofrGST-COE thatwe had designed (Figure

23).This resultconfirmed thatthe purified protein is identical

withrGST-COE (Table6,7).

Table6.PhysicalpropertiesofrGST-COE.

Description  Aminoacids MW [kDa] pI

(67)

Table 7. Detection of sequence of purified rGST-COE by electrosprayionization(ESI).

Absorbance Sequence

High MSPILGYWK

High LLLEYLEEK

High LTQSMAIIR

High IAYSKDFETLK

High IEAIPQIDKYLK

High KRIEAIPQIDK

High RIEAIPQIDK

High IEAIPQIDK

High GELITGTPKPLEGITD

(68)

V.Concl

usi

on

Porcine epidemic diarrhea (PED) is a contagious disease and

causessignificanteconomiclossesinmostoftheswinefarmsin

korea.In orderto develop efficientproductivity ofvaccines,we screenedchaperoneco-expressionsystem,expressiontemperature, induction time,harvesttime and concentration ofinducers such as IPTG (isopropyl-1-thio-â-D-galactopyranoside)and lactosein flaskcultureconditions.

Chaperones assistthe folding ofnewly synthesized proteins to thenativestateandprovideaquality controlsystem thatrefolds misfolded and aggregated proteins. In chapter 1, chaperone co-expression increased recovery of PED antigen in soluble

fraction.pTf16wasthemostsuitablechaperonesystem forPED

antigen expression.While lower temperature enhances the PED antigen expression, optimal expression temperature was 15℃.

Then western blotresultconfirmedtheexpressionofrGST-COE

and rGST-S1D.The higherthe IPTG concentration,the protein

expression rate also seems to be higherwith the formation of

higherinclusion bodies.Thus,0.1 mM IPTG concentration was

selected for the expression ofallthe proteins.IPTG induction with increasing OD600decreasedtheprotein expression.Thecells

were healthy and metabolically active and thus enhances the

maximum production ofsolubleform atinduction OD6000.6.The

higher the culture time,the higher the production ofinsoluble

form exceptrGST-COE.Theproduction ofsoluble PED antigen

washighestat24h and 12 h harvesttimeforrGST-COE and

rGST-S1D respectively.Theexpression with lactoseislowerin

(69)

inducer than lacose (1, 5 and 10 mM) for soluble form

expression.In conclusion,Theproduction ofsolublePED antigen

is highestwith 0.1 mM IPTG,induction OD600 0.6,expression

temperature15℃,harvesttime24h forrGST-COE and0.1mM

IPTG,induction OD600 0.6,expression temperature 15℃,harvest

time12hforrGST-S1D expressionrespectively.

In chapter2,we selected pTf16 chaperone system,expression

temperature 15℃,0.1 mM IPTG as inducer for expression in

fermenter level. Then we screened culture medium, growth

temperature, induction time and L-arabinose concentration.

Maximum OD600 ofsynthetic medium is two times higherthan

thatofLB broth because glucose in synthetic medium is main

carbon and energy source. Therefor, we selected synthetic medium forhighcelldensity.Todecideinductiontime,wetested

growth curve at30 and 37℃.we selected two log phase for

induction (early-log phase atinduction OD600 3∼4 and mid-log

phaseatinduction OD6007∼8.Theeffectofgrowth temperature

30 and 37℃ on theefficiency oftheinduction wasexamined at

induction OD600 3∼4 and OD600 7∼8.The production of PED

antigen was highest at growth temperature 30℃ at both

induction OD600 3∼4 and 7∼8.Then we compared induction

OD6003∼4 and 7∼8 atgrowth temperature 30℃.The induction

OD600 3∼4 was betterthan induction OD6007∼8 forexpression

ofprotein atgrowth temperature 30℃.We needed to compare

theprotein expression among 0.5,1.0and2.0mg/mlL-arabinose

at30℃ with induction OD600.3∼4.Soluble form expression of

rGST-COE wasthehighestwith0.5mg/mlL-arabinose.Finally,

the growth temperature 30℃,induction OD600 3∼4,0.5 mg/ml

(70)

rGST-COE expression in fermenter. In addition, the optimal harvesttime is 15 hr.The cells produced by using optimized

conditions were lysed using sonication and the purified by

GSTrapcolumn.Concentration ofpurifiedsolubleform protein at fermentation levelwas 53.8 mg/l.Finally,purified soluble form

proteinyieldwasenhancedby10timesfrom flasklevel(5mg/l)

to fermentation level (53.8 mg/l) (Figure 24). ESI result confirmed thatthe amino acid sequence ofthe purified protein

matchedwiththesequenceofrGST-COE.

(71)

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t

er

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eCi

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VI

I

.Summar

y i

n Kor

ean

PED(돼지유행성설사병)은 전염성이 매우 강하며 국내뿐만 아니라 전 세계적으로 돼지농장에 상당한 경제적인 피해를 주는 질병이다. 본 연구의 목표는 E.coli발현 시스템을 이용하여 가장 적은 비용 으로 가장 많은 양의 PED 백신을 생산하는 것으로써 가장 경제적 인 PED 대량생산공정 시스템을 구축하는 것이다.먼저 작은 규모의 플라스크 수준에서 기본적인 조건을 잡고 그 조건을 기반으로 규모 를 확대하여 고농도의 세포를 얻기 위해 큰 규모의 발효기에서 대 량생산공정 시스템을 구축한 후 정제 조건을 확립하였다. 제 1장에서는 플라스크 수준에서 E.coli발현 시스템으로 생산된 단백질이 불용성 단백질로 생산되는 문제점을 겪게 되었는데 이것 을 극복하기 위하여 chaperone동시 발현 전략을 도입하였다.가장 먼저 다양한 chaperone 동시 발현시스템을 검정하여 pTf16

chaperone 시스템이 가장 효과적인 것을 확인하였고,western blot

실험에서 anti-GST 항체를 이용하여 생산된 단백질이 목적 단백질

임을 확인 하였다.그 다음으로 chaperone유도체인 L-arabinose의

유무를 달리함으로써 chaperone 동시 발현이 목적 단백질인 rGST-COE의 수용성 발현에 효과적임을 확인하였다.단백질 발현 온도를 15,21,28,37℃로 조절한 결과 15℃에서 가장 높은 수용성 단백질 생산량을 획득할 수 있었다.발현 온도가 낮아질수록 전사, 번역과 세포 분열 속도가 느려짐으로써 수용성 형태의 생산량이 늘 어난다는 것을 검정하였다.또한 IPTG 농도를 0.1,0.4,0.7,1.0mM 에서 스크리닝하여 0.1 mM IPTG에서 가장 높은 단백질 생산량을 얻었으며,낮은 유도인자의 농도가 단백질 합성 속도를 늦추고 수용 성 형태의 생산량을 증가시킨다는 것을 확인하였다.발현 유도 시기 의 흡광도(OD600)를 0.6,09,1.2,1.5에서 스크리닝함으로써 흡광도 0.6일 때 단백질을 합성하기에 가장 건강하고 대사적으로 활발한 상 태라는 것을 확인 할 수 있었다.발현 유도로부터 12,24,36,48시

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