Chapter 5
Dimensonal analysis
Dynamic similarity
= 0
⋅
∇ u
ρ u u u⎟⎟= −∇ +μ∇ u+ ρg⎠
⎜⎜ ⎞
⎝
⎛ + ⋅∇
∂
∂ 2
t p
/ 2
, / ,
/ ,
/L U t Ut L p p U
x
x∗ = u∗ = u ∗ = ∗ = ρ ∂ ∗
= ∂
∂
≡ ∂
∇ x L x
1
=0
⋅
∇∗ u∗
p g t
u g u
u u
Fr 1 Re
1 ∇ 2 + +
∇
−
=
∇
⋅
∂ +
∂ ∗ ∗ ∗ ∗ ∗ ∗ ∗
∗
∗
μ ρUL Re =
gL U2 Fr= Boundary conditions
0 on
0 =
= y
ux u∗x = 0 on y∗ =0
B y U
ux = on =
L y B ux∗ =1 on ∗ = 1 0
1
2 1
⎟⎟ =
⎠
⎜⎜ ⎞
⎝
⎛ +
− Δ
− R R
p μ nn σ Re1 We1 1 1 0
2 1
⎟⎟=
⎠
⎜⎜ ⎞
⎝
⎛ +
− Δ
− ∗ ∗ ∗
∗
R p nn R
σ ρU2L We=
If two flows occur in geometrically similar systems in which viscous effects and interfacial phenomena occur, and if Re, We, Fr are the same in both systems, the two systems are dynamically similar
Inkjet printing
Goal: to know how much a drop spreads on impact with a surface
s m U
m N s
Pa m
nanoliters
V = 8 = 8×10−12 3, μ = 0.005 ⋅ , σ = 0.04 / , =1 / We want to design a scaled-up version of this process to facilitate observation and measurement of the drop dynamics
(designing a dynamically similar system) Length scale
Velocity scale
m 10 2 m ) 10 8
( 12 1/3 4
3 /
1 = × − = × −
= V L
m/s
=1 U
Assume gravity is not a significant factor (this may not be the case) -> ignore Froude number
005 40 . 0
0002 .
0 ) 1 (
Re = =1000 =
μ ρUL
04 5 . 0
) 0002 . 0 ( ) 1 ( We 1000
2
2 = =
= σ
ρU L
exp
40
Re ⎟⎟⎠
⎜⎜ ⎞
⎝
=⎛
=
μ
ρ
ULexp 2
5
We ⎟⎟⎠
⎜⎜ ⎞
⎝
= ⎛
= σ
ρU L We must design an experiment such that
5 parameters, 2 constrains -> 3 free parameters m
L 0.002 ,
kg/m 1000
N/m, 05
.
0 = 3 =
= ρ
σ
s Pa 018 . 0 m/s,
354 .
0 = ⋅
= μ
U
Removing oil from water surface
Moving belt with hydrophobic surface
Goal: design an experimental model to learn more about how the rate of oil entrainment is related to operating parameters such as belt speed and physical properties Dynamics are dependent on the balance between inertial, viscous, surface, gravitational forces
system model
Re ⎟⎟⎠
⎜⎜ ⎞
⎝
=⎛
⎟⎟⎠
⎜⎜ ⎞
⎝
=⎛
μ ρ μ
ρUL UL
system 2
model 2
We ⎟⎟
⎠
⎜⎜ ⎞
⎝
=⎛
⎟⎟⎠
⎜⎜ ⎞
⎝
=⎛
σ ρ σ
ρU L U L
system 2
model 2
Fr ⎟⎟⎠
⎜⎜ ⎞
⎝
= ⎛
⎟⎟⎠
⎜⎜ ⎞
⎝
= ⎛
gL U gL
U
5 parameters, 3 constraints -> 2 free parameters
system model kL
L =
ρ
model= ρ
systemsystem 2
/ 1
model k U
U =
system 2
/ 3
model μ
μ = k
system 2
model σ
σ = k
1.Large k does not meet surface tension
2.Cannot take all three dimensionless group together 3.Need more physics to make knowledgeable
evaluations of the relative importance of the three dynamic groups, Re, We, Fr
A roll coating system
H/L ~ 0.01; roll appears as a plane Critical roll speed U* for air
entrainment
No characteristic length scale Re Ca
We = =
σ
μU Ca*; dimensionless critical entrainment velocity
Predict Ca* from a knowledge of physical properties
c b
N = Re
aFr We
UL UgL2 U2L U0L0c a b
σ α ρ μ
ρ ⎟⎟⎠ =
⎜⎜ ⎞
⎝
⎟⎟ ⎛
⎠
⎜⎜ ⎞
⎝
⎟⎟ ⎛
⎠
⎜⎜ ⎞
⎝
⎛
4 / 1
4 3 3/4
1/4
We Fr
Re ⎟⎟
⎠
⎜⎜ ⎞
⎝
= ⎛
= g
N μ
ρ
σ γ
μ
σ ρ ⎟⎟ ≡
⎠
⎜⎜ ⎞
⎝
= ⎛
3 / 1 4 1/3
3 / 4
We Fr Re
g
)
(
Ca
∗= ℜ γ
Inspectional analysis
] factors shape
Fr,
2 = Ψ[Re, Δ
U P ρ
⎥⎥
⎦
⎤
⎢⎢
⎣
⎡
∂ + ∂
∂ + ∂
⎟⎟⎠
⎜⎜ ⎞
⎝
⎛
∂
∂
∂ + ∂
∂
−∂
⎟⎟ =
⎠
⎜⎜ ⎞
⎝
⎛
∂ + ∂
∂ + ∂
∂
∂ ∗
∗
∗
∗
∗
∗ ∗
∗
∗
∗
∗
∗
∗ ∗
∗
∗
∗
∗
∗ ∗
2 2 2 2
2 1
1 Re
1
θ θ
θ z z z z
z z z
r
u r
z u r
r u r r z
p z
u u u r u r
u u
Fully developed laminar flow
(
ur,
uθ,
uz) = ( 0 , 0 ,
uz(
r, θ ))
⎥⎦
⎢ ⎤
⎣
⎡
∂ + ∂
⎟⎟⎠
⎜⎜ ⎞
⎝
⎛
∂
∂
∂ + ∂
∂
−∂
= ∗∗ 1∗ ∗ ∗ ∗∗ 1∗2 2 2∗ Re
0 1
θ z
z u
r r
r u r r z
p
∗
∗
∂
−∂
= r
0 p
) factors shape
Re, , (
) factors shape
Re, , , (
∗
∗
∗
∗
∗
∗
=
=
z p p
r u
uz z θ
Shape factor from boundaries
) , ( )
( ∗ = − ∗∗ = F r∗ θ dz
z dp C
Constant; dimensionless pressure gradient
L U
D z P
C( ) 2 ρ
− Δ
∗ =
) factors shape
Re, (
f C Since C is a constant, it depends only on theconstants that appear in the differential equations
and the boundary conditions that define the flow
= ′
Re
∗ ∗
∗ = z
z ⎥
⎦
⎢ ⎤
⎣
⎡
∂ + ∂
⎟⎟⎠
⎜⎜ ⎞
⎝
⎛
∂
∂
∂ + ∂
∂
− ∂
= ∗∗∗ 1∗ ∗ ∗ ∗∗ 1∗2 2 2∗
0 z θ z
u r
r r u r r z
p
) factors shape
, (
) factors shape
, , (
∗
∗
∗
∗
∗
∗
∗
∗
∗
∗
∗
=
=
z p p
r u
uz z θ
⎥⎦
⎢ ⎤
⎣
⎡
∂ + ∂
⎟⎟⎠
⎜⎜ ⎞
⎝
⎛
∂
∂
∂ + ∂
∂
− ∂
= ∗∗ 1∗ ∗ ∗ ∗∗ 1∗2 2 2∗ Re
0 1
θ z
z u
r r
r u r r z
p
) factors shape
Re, , (
) factors shape
Re, , , (
∗
∗
∗
∗
∗
∗
=
=
z p p
r u
uz z θ
Force balance; the pressure drop arises from the wall shear stress
[ ]
∫ ∫ −
=
Δ
Ls znds dz PAc 0
τ
A contour integral along the cross-sectional perimeter
[
∗ ∗]
∗∫ ∫
∗Δ
Δ =
dz U ds
P
L Ds zn /
2 0
Re 1
ρ
D LK U
P
/ Re
) factors shape
Re, (
2
= ′ Δ ρ
) Re,
,
( shape factor
zn
= f θ Δ
∗[
∗∗ ∗]
∗∗∫ ∫
∗Δ
Δ =
dz U ds
P L D
s zn Re)
/ ( 2 0
ρ
LU 2 Re K(shape factors)P
DΔ =
ρ
Dimensional analysis; 6-3=3 2 fn(Re, L/ D,shape factors) UP =
Δ
[
ds] [
dz ds]
L ρ SLPA s zn
L
s−τzn = −τ =τ
=
Δ c
∫ ∫
0∫
Fully developed Wall shear stress averaged along the perimenter; S is the wetted perimeter Friction factor
2 2
1
h 2
2 2 1
2 1
) / ( /
U r L P U
SL PA
f U c
ρ ρ
ρ
τ = Δ = Δ
= Dh = 4rh
μ ρ U rh Re = 4
) factors shape
( Re F
f =
Entry region flow
[ ] [ ]
( / Re)2 ) Re
2 ( Re 2
Re Re ( / Re)
0 Re)
/ (
0 G L D
L dz D
z L h
dz D L ds
f D L D L D
s Δzn = =
=
∫ ∫
∗ ∗∗ ∗ ∗∗∫
∗∗ ∗∗) factors shape
, / Re (
Re
F D Lf
=
Experimental design
At some critical height, the free surface forms a vortex that is sucked into the tube,
entraining air in the liquid; we wish to avoid
s m L
L D
Dr =1m t = 0.03m 1 = 0.5m 2 =0.3m Q =1.2×10−2 3 / N/m
0.25 kg/m
2400 s
Pa
2.4 ⋅ = 3 =
= ρ σ
μ
Molten ceramic at 1000K in large reservoir -> need scale-down
Dynamic similarity
Re
model= Re
realFr
model= Fr
realWe
model= We
real7 . 25 84
. 0
03 . 0 8 . 9 2400 Fr
Bo We
2
2 = × × =
=
= σ
ρgL
If the length scale is large, the radius of curvature of the vortex may be so large that surface tension effect will be negligible
Surface tension effect is unimportant -> neglect We
4 509 Re
t
t = =
= π μ
ρ μ
ρ
D Q
UD 16 980
Fr 5
t 2
2
t
2 = =
= gD
Q gD
U
π
3 parameters (tube diameter, flow rate, kinematic viscosity), 2 constraints -> select tube diameter 0.3cm (scale down by one order of magnitude)
t real model
t
⎥⎦
⎢ ⎤
⎣
= ⎡
⎥⎦
⎢ ⎤
⎣
⎡
D Q D
Q
ν
ν t5 real
2
model 5
t 2
⎥⎦
⎢ ⎤
⎣
= ⎡
⎥⎦
⎢ ⎤
⎣
⎡
D Q D
Q
/s cm 38 /s
m 10 8 .
3 5 3 3
model = × − =
Q
/s m 10 16 .
3 5 2
model
× −
ν = 3.16 10 Pa s
2
model = × − ⋅
μ
Test with an aqueous solution of corn syrup or glycerol at 1/10 of full scale (geometrically and dynamically similar) 5
. 06 1
. 0
) 003 . 0 )(
8 . 9 ( Bo 1000
2 =
=
Surface tension may be important in this small length scale
Need more experiments with
liquids of several surface tensions and look for any influence
Priciple of dynamic similarity
For isothermal, incompressible, low Mach number flow, the fluid dynamics are completely controlled by the values of no more than three dynamic dimensionless groups
Reynolds number; relative importance of inertial forces to viscous force
Froude number; of inertial force to gravitational force
Weber number; of inertial force to interfacial force