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Preparation and Characterization of Solvent Induced Dihydrated, Anhydrous, and Amorphous Paclitaxel

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Notes Bull. Korean Chem. Soc. 2001, Vol. 22, No. 8 925

Preparation and Characterization of Solvent Induced Dihydrated, Anhydrous, and Amorphous Paclitaxel

Jeong HoonLee,Un-SookGiJ Jin-Hyun Kim,* YongaeKim, § Seon-Ho Kim, Hunseung Oh, andBumchanMin*

SamyangCentralR&D Institute,63-2Hwaamdong,Yusunggu, Taejon 305-717, Korea

^SamyangGenexBiotechResearch Institute, 63-2Hwaamdong, Yusunggu, Taejon305-717, Korea

*KongjuNational University, Department of ChemicalEngineering, 182 Shinkwandong, Kongju 314-701,Chungnam, Korea

^Departmentof Chemistry, Hankuk University o^fForeign Studies, Yongin449-791, Korea Received May 9, 2001

Keywords: Paclitaxel,Morphology, Solid-state NMR.

The controlofsoliddrug properties is one of the current issues in the pharmaceutical industry.1,2,3 Many drugs have different applications according to characteristics of their differentsolidstates.4,5,6,7 Sometimes,thesolubilityof a drug in water or other solvents is largely dependent on its solid properties, such as thedegreeof hydration.6,7,8 Moreover, the stability of the drug mayhave a closerelationshipwiththe interconversion of thedrugamong morphologically different states. Therefore the control of solid states and their characterization of a drug have practical as wellasacademic importance.2,3 Paclitaxel, which is one of the most potent anticancer drugs, is relatively complex organic drughaving several solid structures. Inrelation to this, Burt and et al.

reported the solid-state characterization of the different paclitaxelin theirrecentstudies.1 According tothe studies, there are four different states of solid paclitaxel and these can be characterized using solid-state analytical tools, such as X-ray powder diffractometer (XRPD) and differential scanningcalorimetry (DSC). Amongthese four solidstates, only three solid forms are considered to be stable under ambient condition. We will refer to them as dihydrated, anhydrous, and amorphous paclitaxel according to the paper.1 In the paper, they described the methods to control the morphologies of paclitaxel, in which they used some severe experimental conditions. These methods, however, are not suitablefor industrial application because they are not practical for large-scale production. Moreover, the large amount of heat used in some oftheir schemes can cause degradation of the drug. Therefore, a systematic study is needed to finda new way to control the morphologies of paclitaxel, consideringthe importanceofdrug. Inthisstudy, we tried tocontrolthemorphologyof paclitaxel and prepare morphologically differentpaclitaxels using severalcommon solvents notexposing the systemto high temperature. The resulting morphologies wereidentifiedbycomparingX-ray powder diffraction (XRPD) pattern as well as differential scanning calorimetry (DSC) data with previous ones.1 The additional powerful and simple methods, solid NMR and infrared spectroscopy (IR) were used to characterize the solid state of paclitaxel. Despite the recent increasing utilization of these methods for characterization of solid drugs, this is thefirst studytouse these methods for solid­ statepaclitaxels.

ExperimentSection

Materis and preparation of the samples. Paclitaxel was purchased from Hauser, Boulder, Co.and used without further purification. All solvents used in this study were HPLC grade. Paclitaxel was dried to constant weight at ambient temperature in a vacuum oven equipped with an externalpump.

To investigatethe crucial factor to control the morpholo­

gies ofpaclitaxel, the effects ofthe properties of solvents were closelyexamined by producing andcharacterizing three samples (sample I, II, andIII)using different solvent systems.

First,a re-crystallization method wasapplied togetdifferent crystalline morphologies of paclitaxel(sample Iand sample II). To makesample I, paclitaxel was dissolved in methanol and water was added gradually. The nearly saturated pacli­

taxelsolutionwas left inthe refrigerator at -20 oC. Ater24 hoursin that condition,needletypeprecipitation wasformed in the bottle. The precipitation was separated from the solventbyfiltration. Successive vacuum dryingwasapplied to remove residual solvent. To make sample II, similar procedures wereused. Inthis case,hexanewas added to the methanol solution instead of water. The same procedures wereutilized for re-crystallization and separation ofthe re­

crystallized precipitation. In the case of sample III, the paclitaxel was dissolved in methylene chloride and the solvent was allowed to evaporate. Successive vacuum dry­ ingwasthen used to remove residual solvent.The effects of several other solvents systems covering wide range of polaritiesincluding methanol/water (80/20, v/v), methanol, acetone, diethyl ether, ethyl acetate, and chloroform were investigatedin terms oftheresultingmorphologiesof pacli­

taxel. A complete dissolution of paclitaxel ineach solvent, as inthe case of sampleIII, the solutionwas leftinambient condition to allow evaporation ofthe solvents. Successive vacuum drying was then applied to remove the residual solvents.

X-ray powder diffraction. TheX-ray powder diffraction (XRPD) patterns for sampleI, II,and IIIwereobtainedwith amodel XRD-2000 X-ray powder diffractometer, Rigaku (Japan). Themeasurements were performed in the 5 to 25o 20 range at a rate of0.5o23/min using CuKa radiation (45 kV, 40 mA) as X-ray source. The amount ofeach sample

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926 Bull. Korean Chem. Soc. 2001, Vol. 22, No. 8 Notes

wasabout 50 mg.

Thermalanalysis. Differentialscanning calorimetry (DSC) measurementsof preparedsampleswerecarried out with the model of DSC-7, Perkin-Elmer(USA)calibrated withindium.

Approximately 5 mg of the sample was placed on the aluminum pansfor each measurement. Thecellwaspurged withnitrogen flowing at 40 mL/min.Allmeasurementswere made in the range of 25 oC to 300 oC with a scan rate of 20 oC/min.

Solid-stateNMR spectroscopy.Crosspolarization/magic angle spinning(CP/MAS) 13C solidstateNMRexperiments were carried outwith Bruker DSX-300 NMR spectrometer (Germany) operating at 75.6 MHz. Standard pulse sequences and phase programs supplied by Bruker with NMRspectrometerwere used to obtainCP/MAS 13C NMR

spectra. Foreach sample,approximately 250 mgsample was spunatabout5 KHz in a 4 mm rotor. Crosspolarization was achieved with contact time of 1 ms. This process was followed by data acquisition over 35 ms withhighpower proton decoupling. A three second relaxation delay was used. The number of transients varied from 1 to 2000, dependingon sampleproperties. Spectrawerereferencedto adamantane,usingglycine as a secondaryreference (carbon­

ylsignal of glycinewas 176.04 ppm).

Infrared spectroscopy. Fourier transform Infrared (FT- IR) spectroscopy was carried out with FTS 185, BIO-RAD (USA). IR spectra of sample were obtained usingKBr pellet prepared witha press after careful grinding of each sample with KBr. Spectral width was 500-4000 cm-1 and spectral resolution was 2 cm-1.

ResultsandDiscussion

First ofall, to identify the morphologies ofthe prepared samples, XRPD and DSC data of the sampleswere compar­ ed with those of thepreviousstudy.1 In comparison with the previous study, it can be easily noticed that XRPDpatterns of sample Iand IIwereidenticaltothoseofdihydrated and anhydrous paclitaxel,1respectively. The only differencewas theimproved S/N ratio of our data whichmay be attributed to the quantity ofsamples. ForsampleIII, wecouldsee no meaningful peaks in theXRPD patterns. Therefore, sample IIIis amorphous statepaclitaxel.DSCanalysis ofthe above samples alsogaveusthe sameresults. The thermalevents of three different samples having different solid-states in this studyare shown inTable 1 along with comparison with the

data in the previous study. From Table 1,we canseefairly goodcorrespondence of thermaleventsbetweentwosamples of a given morphology of paclitaxel. Allthese results indi­ cate that sampleI, sample II, and sampleIII can beidentified asdihydrated, anhydrous, and amorphouspaclitaxel.

Above experimental results suggest that theproperties of solvents in the processcan be decisive factorsin determining theresulting morphologies of solidpaclitaxel.This conside­ ration mayhave some relationship with severalotherstudies of solution structures of paclitaxel in different solvents including interesting topicssuchas the hydrophobic collapse model.9 To examine more closely the effect of solvent polarities on the morphologies of paclitaxel, we took the samemeasurementsonthesamples resulting from evaporating the solvents from the solutions made by several different solvents including methanol/water (80/20, v/v), methanol, acetone, diethyl ether, ethylacetate andchloroform. In above solvent treatments, we found that we could get different morphologies of paclitaxel using differentsolvents. We got dihydratedpaclitaxel by dissolvingpaclitaxel in methanol/

water(80/20,v/v)followed by successiveevaporatingof the solvents. However, when we used only methanol, we got mixed morphologies of paclitaxel made of both the dihydrated and amorphousforms.Anhydrouspaclitaxelwas made by evaporating respective solvent after dissolving in acetone, diethyl ether and ethyl acetate. Dissolvingpaclitaxel in chloroform and succesive evaporation of the solvent resulted in an amorphous form. Theresultswere summarized in Table 2.

Recently, spectroscopic studies onpharmaceuticalproducts are growing.10,11 Particularly,solid-stateNMR is recognized aspowerful techniquestocharacterize the morphologiesof drugs.12,13,14Inthis study,we triedto characterizethree mor­

phologically different paclitaxels using spectroscopicmethods such as solid state NMR and FT-IR. Figure 1 shows the

Table 2. The effect of solvents on the morphologies of paclitaxel

Solvent Morphology

Methanol+water (8+2) Dihydrated Methanol Dihydrated + Amorphous

Acetone Anhydrous

Diethyl ether Anhydrous

Ethyl acetate Anhydrous

Chloroform Amorphous

Methylene chloride Amorphous

Table 1. Summary ofthermal eventsobserved byDSC for paclitaxelsmadein present and previous study

Samples Peak I (oC) Peak II (oC) Glass transition (oC) Solid-Solid Transition (oC) Melting Transition (oC)

Present Sample I 80 117 165 220

Study Sample II 220

Sample III 150

Previous Dihydrated 85 119 168 221

Study Anhydrous 223

(Ref. 1) Amorphous 153

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Notes Bull. Korean Chem. Soc. 2001, Vol. 22, No. 8 927

Figure 1. The 13C CP/MAS Solid state NMR spectra of dihydrated, anhydrous and amorphous paclitaxels. SSB means spinning side band.

4000 3500 3000 2500 2000 1500 1000 500 Wavenumber(cm'1)

Figure 2. The IR spectra of dihydrated, anhydrous, and amorphous paclitaxels.

solid-state 13C-NMR spectra of dihydrated, anhydrous and amorphous paclitaxels. The spectrum of dihydrated pacli­ taxel showssharper and more distinctivepeaks for all kinds of carbon resonancethanthe other forms. TheNMRpeaks for anhydrouspaclitaxelare sharperthan those of amorph­

ouspaclitaxel. In addition tothe sharpness, we can seethe pattern ofpeak splitting is also different from sample to sample. It can be recognized that the changing in crystal packing results in significantly differentmagnetic environ­

mentsfor some ofthe carbonnuclei and causes thechange in peak patterns.

Infrared spectroscopy is also quite useful for the analysis ofsolids,because it can be performed on smallamounts of the solid substance3,10,13 with relatively easy operation. In this study, we found that it alsocouldbe used to determine the morphologies ofpaclitaxel solids. Figure 2 shows the spectra of dihydrated, anhydrous, and amorphouspaclitaxel.

Clearly these formshavedifferentspectra in several regions.

Forexample,dihydrated and anhydrouspaclitaxelshowtwo carbonylabsorptions near 1720 cm-1,whereasthe amorph­

ousform shows only single carbonyl absorption. Otherab­ sorptionpeaks (near 3000, 1650 and 1522cm-1) also show different characteristic patterns to be used to discriminate different polymorphsof paclitaxel.

ConcludingRemarks

Though the controlsof morphologies ofsolid-state pacli­

taxel have been suggested in previous study,1 those are considered not to be practical because of the severe processing conditions. In this study, we found that solvent treatment of paclitaxelwas a convenient method to control the morphologies of paclitaxel. Methylene chloride was an efficientsolventtochangethepaclitaxel morphologyinto an amorphousform. Anhydrous paclitaxel wassimplymadeby using relatively anhydrous non-polar solvents. In a similar way, dihydrated paclitaxel was made by dissolving pacli­

taxel in methanol containing asmall amount ofwater. As convenientmethods to characterize morphologies ofpaclitaxel, solid state NMRand FT-IR were newly introduced. This study shows that solid-state NMR and FT-IRare convenient methodstocharacterizethemorphologyof paclitaxel.

References

1. Liggins, R. T.; Hunter, W. L.; Burt, H. M. J. Pharm. Sci.

1997, 86, 1458.

2. Byrn, S. R.; Pfeiffer, R. R.; Ganey, M.; Hoiberg, C.;

Poochikian, G. Pharm. Res. 1995, 12, 945.

3. Byrn, S. R.; Pfeiffer, R. R.; Stephenson, G.; Grant, D. J.

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928 Bull. Korean Chem. Soc. 2001, Vol. 22, No. 8 Notes

W; Gleason, W. B. Chem. Mater. 1994, 6, 1148.

4. Giordano, F.; Gazzaniga, A.; Moyano, J. R.; Ventura, P.;

Zanol, M.; Peveri, T.; Carima, L. J. Pharm. Sci. 1998, 87, 333.

5. Caira, N. R.; Zanol, M.; Peveri, T.; Gazzaniga, A.;

Giordano, F. J. Pharm. Sci. 1998, 87, 1608.

6. Gao, P. Pharm. Res. 1998, 15, 1425.

7. Reutzel, S. M.; Russell, V A. J. Pharm. Sci. 1998, 87, 1568.

8. Suryanarayanan, R.; Wiedmann, T. S. Pharm. Res. 1990, 7, 184.

9. Vander Velde, D. G.; Georg, G. I.; Grunewald, G. L.;

Mitscher, L. A. J. Am.Chem. Soc. 1993, 115, 11650.

10. Cassanas, A. T.; Nurit, J.; Pauvert, B.; Bouassab, A.;

Rambaud, J.; Chevallet, P. J. Pharm. Sci. 1994, 83, 1437.

11. Middleton, D. A.; LeDuff, C. S.; Berst, F.; Reid, D. G. J.

Pharm. Sci. 1997, 86, 1400.

12. Byrn, S. R.; Gray, G.; Pfeiffer, R. R.; Frye, J. J. Pharm.

Sci. 1985, 74, 565.

13. Bugay, D. E. Pharm. Res. 1993, 10, 317.

14. Stephenson, G. A.; Stowell, J. G.; Toma, P. H.; Pfeiffer, R.

R.; Byrn, S. R. J. Pharm. Sci. 1997, 86, 1239.

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