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− Ò WËæzö V B~Fÿ[ ²~ WËÎÒ −
«"†ÁfÒW
* *Kö B* ²B*
(1999j 4ú 10¢ 7>, 1999j 10ú 1¢ j)
Simulation of the Tonghae Thermal Power Plant CFB by using IEA-CFBC Model
− Determination of the CFB Combustor Performance with Cyclone Modification −
Jong-Min Lee† and Jae-Sung Kim
Advanced Power Generation & Combustion Group, PGL, KEPRI, KEPCO (Received 10 April 1999; accepted 1 October 1999)
º £
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Abstract−The 200 MWe Tonghae thermal power plant CFB(2-units) is the largest boiler to fire a Korean anthracite coal for generation of electric power. The #1-unit CFB boiler has been operated commercially since October 1998, and the #2-unit CFB boiler, of which commercial operation will be achieved at October 1999, is under construction. The optimization and stabili- zation of the CFB operation have been carried out through the modification of the cyclones for the units of #1 and #2. How- ever the operation data for the large CFB combustor firing the anthracite coal are few, so it is necessary to predict the performance of the CFBC with variation of the operation conditions. Therefore, in this study, the development of the simula- tion scheme has been achieved by using IEA(International Energy Agency)-CFBC model, and the performance of the CFB combustor with variation of the cyclone efficiency has been determined. The improved performance of the modified cyclone, which have been carried out by increase of the vortex finder length and by decrease of the cross sectional area of the cyclone inlet, also has been determined. The cyclone efficiency has been evaluated 98.7%. As the cyclone efficiency increases, the upper differential pressure increases and the freeboard temperature becomes to be low and stable. The modifications of vortex finder and inlet duct of the cyclone have been predicted to improve the performance of the CFB combustor.
Key words: CFBC, IEA Model, Tonghae Boiler, Anthracite Coal, Cyclone
1. B
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†E-mail: jmlee@kepri.re.kr
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2. IEA-CFBC Î W
Bö.æV(IEA) Ö~ Fÿ[ öB *CÞz>Ú BB>
, Hannes[10, 13]ö ~ ;Ò, *ÎzB IEA-CFBC Îf
2-1. Fluidization Pattern of Solid Flow
B~Fÿ[öB~ VÚ 5 Ú~ ç^·Ï 5 vªf riserÚ~ ®
¢ vªj ;W~, ©f ² riser ~¦öBº dense '
j, ç freeboard öBº transport 'j, Ò ç~¦ ã
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b, denseç~ [¸ 5 Ú ³ê ªNf {K B¦Ê~ ãê
j ¢ê, r~ Rhodes[15]& B b¦V ' «¶ö &
êÖ~ Ö;~&.
(1)
VB a(exponential decay constant)º Kuniif Levenspiel[16] B n ²Ú~ ÷³êf >jf &êö ®º r~ ç&j ' Ï~&b, ç>º ÎÚö .æ> «K>ê W>Ú ®.
(2)
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~º © Ò' ©b B>î. öBº parameter sensitivity Vj Û 5.5~ 8j 'Ï~&.
Two phase theory(Davidson" Harrison[17])~ Væj 'Ï dense 'f emulsion" bubble 'b ¾*Ú V~&b, denseçö B~ VªNf Johnsson[18] B ç&j, Ò VVº Darton [19] B ç&j '' 'Ï~&. Freeboard ç~ Ç OË Ú ªN 5 core-annulus~ ãê Ö;&êº &æ~ &;"
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~ Îç ;¢ ~ ®.
2-2. Development of Particle Size Distribution
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& î > ®.
(3)
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¾æÞ ©.
p ρs–ρg
( )g
---= εs d, Hd 0 H h– d
∫
[εs,∞+(εs d, –εs,∞)exp(–ah)]dh +
a u⋅ o=constant
0 m·
feedwi feed, (1–ηi exit, )(1–ηi cyc, )m·
bagwi
– ηsegm·
dischargewi –
= 1 nio
--- kio,attr io nio
∑
(uo–umf)mtotwio–ki attr, (uo–umf)mtotwi+
kio,shrk mtotwio
( )wio,i–kio,shrkmtotwi +
Table 1. Overall models for circulating fluidized bed combustors
Ref. Fluid dynamics Size distrib. Coal comb. SO2 NOx Heat trans. Steam proc. Recirc. State
Siegen[1] 1-dim + + + + + + + std
Zhang[2] 1-dim - + + + + - + dyn
Mori[8] block - + - - - - + std
Basu[9] 1.5-dim - + + + + - - std
Xu[3] 1-dim + + + + + + + std
Lin[4] 1-dim - + + - - - - std
Halder[5] 1-dim + - - - std
IST[6] 1-dim - + + + + - - std
Alstrom[7] 1-dim - + - + + - - dyn
Haider[10] 1.5-dim - + - + + - - std
Hiller[11] 1.5-dim - + + - - - - std
IEA[12] 1.5-dim + + + + + - + std
std : steady-state, dyn : dynamical, + : consideration, - : no consideration
ÎçöBº «¶~ "« ÏÏö ~ æº fragmenta- tion 5 Vê' îÎ(attrition), z>wö ~ «¶ »²(shrinking)
j J~&. JB Vê «¶º *Ú [{K"~ ãêj V&b ~¦~ V 5 filter~ V 5 ÷, Ò ÒB~
b ª>Ú mass balance& Úê.
2-3. Gas Flow
ªÖ6j Û "«B Vº core, annulus 5 bubble Ò
emulsion çb ¾~Ú vªj W~ ' vªöB ÇOË~ VÚ
bf ' çöB~ VÚ v~ ³êö ~ Ö;B. Bubble" emulsion ç~ VÚbf Johnsson [18] B ç&j, Ò coref annulus*~ VÚbf Kruse [20] B ç&j 'Ï~
J~&.
6 ÎçöBº NV~ "« 5 V&Ê~ ÒB~ j
J > ®ê W>Ú r.
2-4. Coal Conversion
Cê «¶ö & ²>w~ ¢>zB ìV r^ö Cê
«¶~ ²Ú~ R« Úæ, «¶~ & 5 , Ò
î>B 5 J~ W Ò WJ~ ² >wb Úê.
¢N~ >wöB VÚ {Ö 5 >w ï; Ò >w W
f J~ ²³ê 5 «¶ Nê¢ Ö;~, «¶Nêö V¢ çV
>wf BN'b ¢Ú¾, J ³êº Vç~ Ö² ³êf ï;
j ê Îç çö iteration loopj ;W~ê W>Ú ®.
«¶~ & 5 º «¶~ Ò(radiation) 5 &~(convection)
Ò ÃBvª(evaporation heat flows)j J ç&j 'Ï
~&b[13], Cê «¶~ î>Bf ö²ªCö "¢ v þ', Ûê' Vj Û áf Merrick[21]~ ç&j 'Ï~ J~&
. î>Bê ºJ~ ²º >wÖ²~ {Ö 5 «¶öB~
² Ò «¶~ Nêæz j J Field[22] B ç
&j 'Ï~&b, 7 ÒÏB Cê~ Wz ö.æ 5 frequency factorº adjustable variable .>ê J;>Ú ®. ÿzKö ÒÏ>º Ú Zê~ ãÖ Î~ sensitivity study¢ Û Wzö .æº 158 kJ/mol(=19000/R[K]), Ò frequency factorº 0.79[kg/
(m2sPa)]¢ 'Ï~&b, >wN>º 1N>wb &;~ 'Ï~&
¾æÒ[26].
2-5. Homogeneous and Heterogeneous Gas Reactions
Vç>wf CO, CO2, H2O, NO, N2O, SO2, O2 ö & >
w 'Ëj J~&b, ÇOË Vçb ' çöB j*~ &
;~ êÖ~&. SO2 W 5 C²C î>wö &Bº Schouten
" van den Bleek[23]& BB VFÿ[öB~ Î SURE Î
j Wolff[24] Bï B*Î SURE2 Îj 'Ï~&. Ni- trogen~ >wb W>º NOxzbö &Bº Johnsson [25]
homogeneous 5 heterogeneous >w kinetics Îj 'Ï
~&b, <~ VçWb~ Ò² >wf Howard 5 Hautman
B Îj ÒÏ~&[13, 26]. Þ, N2O 5 NO~ Wj º *Ò ôf & Úææ pj IEA-CFBC ÎÚöBº .ç> 8b «K~ê W>î.
2-6. Heat Transfer
B~Fÿ[öB~ * ßWf «¶~ convection 5 radiationö ~
wall membraneb *>º " v~ >, <öê
¦ v~V 5 ash cooler öB *>º Ò > ®.
ÎçöBº çV ' partê *j Wirth 5 VDI-Warmeatlasö B B Îb 'Ï, J~&b, 6 * tube& Úö immersedB ãÖê J > ®ê W>Ú ®[13, 27].
Fig. 1f IEA-CFBC Îj Û Ò.~ procedure¢ ¾æÞ
©. ç" ? IEA-CFBC Îf B~Fÿ[öB jv' J
>Ú¢ ¦ªj &¦ª <¾ Î z FÏ Ö
3. ÿzK Jê 5 Ú* ¶ò
öBº çV IEA-CFBC Îz¢ ÒÏ~ Ò~
ÎN æzö V ÿzK B~Fÿ[ ²~ WË 5 ² ßW Fig. 1. IEA-CFBC model procedure.
z B38² B1^ 2000j 2ú
j V~¶ . ÿzK B~Fÿ[ ²º Fig. 2ö ¾æÞ :f ? ² Cê 5 C²C R«Ë~ 5 silo, V"«¦, "
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ªÖ6f ' 62B~ T-type four jet ¶ 12ö '' vN
>Ú ®º ;¢ . B~ «¶¢ ÷~ ÒB~ʺ Ò
(7.6 m I.D.×15.7 m Height)f 3B& J~>Ú ®b, ' Ò
''~ loopseal" FBHE¢ W~² B. Loopsealöº ash control valve& J~>Ú ®Ú FBHE split >º ·j .~² B . ² ~¦öº [bîj FBAC VÂʺ ^2& J~>
Ú ·j .~² >Ú ®b, ¢ Ï *Ú Ú~ {Kj
.~² B. ² "«>º Cê"«º C 6B Ú^
® NVº C 16B~ ¶j Û "«B. ªÖ6b¦V 4.3 m æ6ö J¢ ª. 2V&, Ò dense[ö Lance ª. 5V&
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B~B.
ÿzK B~Fÿ[ ¢ö ÒÏ>º Cêf Ú Zêb
ash& 39%, ;ê²& 53.7%, >ª 3.3% Ò >Bª 4%
F>Ú ®b, ê V&b S 5 N~ Fï '' 0.6 5
0.2% F>Ú ®º jv' ² >wW ¾ Cê¢ rJ^ ®
[28]. 6 Cê~ «ê ªº Jê~ V&b 0.1-3.0 mm Ò
~ «¶& 95% ç>Ú¢ ~¾, ÿzK~ ãÖ Jê~ ·
¾ _f «ê& çï Ò~º ©b ¾æÒb, Cê
ò~ >wW 5 «êö & 'Ëf .V B~Fÿ[ Vÿ ê
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²Ú~ î>wj * "«>º C²Cf Ú BB ©b
CaCO3Fï 90%, Ò MgCO3& 4.2% ;ê F>Ú ®b, 1 mm ~ «ê& 100%, 0.7 mm ~& 95%, Ò 0.5 mm ~
& 90% >º jv' ·f «ê ª¢ <º C²C ÒÏB.
Ò.~ö ÒÏB ÿzK B~Fÿ[ ²ö />º ¢N
Vï 5 NVï, Ò loopseal 5 FBHE, FBACöB ÒB
~>º Vï 5 feeder />º Vï j ' ¦~ê Table Fig. 2. Schematic diagram of the Tonghae CFB boiler.
Table 2. Analysis of design coal in the Tonghae CFBC
Proximate analysis wt% Ultimate analysis wt%(dry basis) Size distribution(mm) wt%
Moisture Volatile matter Fixed carbon Ash Heating value
(dry basis)
03.3 04.0 53.7 39.0 4600 (kcal/kg)
C H O N S Ash
54.7 00.3 03.8 00.2 00.6 40.4
>9.5 5.6-9.5 4.75-5.6 2.8-4.75 2-2.8 1.0-2.0 0.6-1.0 0.25-0.6 0.1-0.25 0.075-0.1
<0.075
00.0 00.0 01.0 02.0 16.0 31.0 16.0 17.0 10..0 02.0 05.0
Table 3. Operation data for the Tonghae CFBC
# Height [m]
Width [m]
Length [m]
Addition air[m3/s] Tap.
1=y, 0=n Wall ratio
BMCR MGR 100%NR 75%NR 50%NR 30%NR
1 00.00 19.05 3.35 87.22 87.22 87.22 76.30 65.58 68.34 1 1
2 00.43 19.05 3.58 14.60 14.01 10.26 04.40 04.40 04.40 1 1
3 01.37 19.05 4.09 00.93 00.93 00.93 00.93 00.93 00.93 1 1
4 01.70 19.05 4.26 09.14 09.14 09.14 09.14 09.14 07.34 1 1
5 02.44 19.05 4.66 22.19 21.75 18.94 14.54 14.54 14.54 1 1
6 04.48 19.05 5.75 32.86 31.52 23.09 09.90 09.90 09.90 1 1
7 31.90 19.05 7.09 0 0 0 00.00 000.0 000.0 0 1
8 Coal[kg/s] 30.10 29.70 27.30 20.70 14.50 07.90
9 Lime[kg/s] 00.92 00.91 00.83 00.63 00.44 00.38
#1: Primary Air, #2: Secondary Air(4), #3: Feeder(Coal and Lime) Transport Air, #4: Loopseal+FBHE Returned Air, #5: Secondary Air(3), #6: Secondary Air(9), #7 Top of Combustor, #8, #9, Coal, Lime Feed Rate, # Wall Ratio: [Membrane wall area]/[wall area], # Tap.: Tapered type, yes=1, no=0
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b Ò~ WËæzö V B~Fÿ[ WËÎÒ¢ ~&.
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(4)
VB saturation carrying capacity µs,satº r~ (5) b *
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(5)
(6)
(7)
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–
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=
Fig. 3. Effect of cyclone efficiency on (a) solid fraction, and (b) pressure along the combustor height.
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a : exponential decay constant [1/m]
Acyc,e: cross section area of cyclone entry [m2]
ds,crit : critical particle diameter [m]
ds,i : particle diameter of i class [m]
H : height [m]
Hd : dense bed height [m]
kcyc,acc : acceleration coefficient of cyclone [-]
kcyc,e : cyclone entrance efficiency coefficient [-]
ki,attr : attrition constant of i class [1/m]
ki,shrk : shrinking constant of i class [1/s]
: mass flow rate [kg/s]
wi : particle size fraction [-]
p : pressure [Pa]
Rcyc : radius of cyclone [m]
Rcyc,vort: radius of vortex finder [m]
rin : radius of cyclone inlet [m]
ucyc,e : entrance gas velocity in cyclone [m/s]
uo : superficial gas velocity [m/s]
uin : inner directional gas velocity in cyclone [m/s]
urad : tangential gas velocity in cyclone [m/s]
: terminal velocity of mean particle size [m/s]
ÒÊ ^¶
: average solid volume fraction in dense bed [-]
: average solid volume fraction at infinite height [-]
λ : wall friction coefficient [-]
ηcyc,i : cyclone separation efficiency of i class [-]
ηpart,i : eddy separation efficiency of i class [-]
ηseg : segregation function [-]
µg : dynamic gas viscosity [kg/ms]
µs : solid load in gas [kg/kg]
µs,sat : saturation solid load in gas [kg/kg]
ρg : gas density [kg/m3] ρs : solid density [kg/m3]
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