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Advanced Solidification

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Office: 33-313

Telephone: 880-7221 Email: espark@snu.ac.kr

Office hours: by appointment

2020 Spring

Advanced Solidification

Eun Soo Park

04.20.2020

1

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Melting and Crystallization are Thermodynamic Transitions

(1st order transition)

Chapter 1 Introduction of Solidification

Glass transition is kinetic Transitions

(pseudo 2nd order transition)

Melting Temp. (Tm) Δ G = 0 1) GL versus GS 2) Interfacial free energy

Glass transition (Tg) “Internal” time scale ≈ “external” time scale

2 Contents for previous class

(3)

Liquid Undercooled Liquid Solid

<Thermodynamic>

Solidification:

Liquid Solid

• Interfacial energy

Δ T

N

Melting:

Liquid Solid

• Interfacial energy SV LV

SL

γ γ

γ + <

No superheating required!

No Δ T

N

Tm

vapor

Melting and Crystallization are Thermodynamic Transitions

Incentive Homework 1:

Example of Superheating (PPT 3 pages)

3

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NANO STRUCTURED MATERIALS LAB. 4

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The First-Order Transitions

G

T S

T

∆S = L/T

T CP

N P

P T

T S C

,

= Latent heat

Energy barrier

Discontinuous entropy, heat capacity

Compressibility at constant T or S Heat capacity

at constant P or V Coefficient of

Thermal expansion

(6)

The Second Order Transition

G

T S

T

∆S=0 Second-order transition

T CP

No Latent heat Continuous entropy

=

N P

P T

T S C

,

(7)

Glass Formation is Controlled by Kinetics

• Glass-forming liquids are those that are able to “by-pass” the melting point, Tm

• Liquid may have a “high viscosity”

that makes it difficult for atoms of the liquid to diffuse (rearrange) into the crystalline structure

• Liquid maybe cooled so fast that it does not have enough time to

crystallize

• Two time scales are present

– (1)“Internal” time scale controlled by the viscosity (bonding) of the liquid for atom/molecule

arrangement

– (2) “External” timescale controlled by the cooling rate of the liquid

Temperature M o lar V o lume liquid

glass

Glass transition (1) ≈ (2)

7

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Schematic of the glass transition showing the effects of temperature on the entropy, viscosity, specific heat, and free energy. Tx is the crystallization onset temperature.

continuous

(V, S, H) TC Pκ T)

discontinuous

8

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Q1. Types of Melting (L → S)

9 Contents for today’s class

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10

- Simple Phase Diagrams

Binary phase diagrams

(11)

11

Melting Point

(12)

12

Binary phase diagrams

12

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Q2. Types of Melting (L → S)

Congruent vs Incongruent

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Congruent vs Incongruent

Congruent phase transformations: no compositional change associated with transformation

Incongruent phase transformation:

at least one phase will experience change in composition

Examples:

• Allotropic phase transformations

• Melting points of pure metals

• Congruent Melting Point

Examples:

• Melting in isomorphous alloys

• Eutectic reactions

• Pertectic Reactions

• Eutectoid reactions

Ni Ti

14

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15

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* Congruent transformations

Congruent transformation:

(a) and (b): a melting point minimum, a melting point maximum, and a critical temperature associated with a order-disorder transformation

(c) and (d): formation of an intermediate phase (next page)

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* Congruent transformations

: More usual type of congruently-melting intermediate phase

→ Partial phase diagram A-X and X-B

Microstructure of a cast Al-22% Si alloy

showing polyhedra of primary Si in eutectic matrix

: Similar with eutectic alloy system/ primary β phase with well-formed crystal facets (does not form dendrite structure)

In many cases, X = normal valency compound such as Mg2Si, Mg2Sn, Mg2Pb

or Laves phase, particularly stable compounds 17

(18)

18

: More usual type of congruently-melting intermediate phase

Very little solubility of the components in the β phase

(19)

Metatectic reaction: β ↔ L + α

Ex. Co-Os, Co-Re, Co-Ru 19

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20

Synthetic reaction Liquid

1

+Liquid

2

↔ α

L

1

+L

2

α

K-Zn, Na-Zn,

K-Pb, Pb-U, Ca-Cd

20

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21

a) Eutectic reaction

b) Peritectic reaction

> 0

>

Hmixα Hmixl

Considerable difference between the melting points

21

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22

c) Monotectic reaction:

Liquid1 ↔Liquid2+ Solid

d) Synthetic reaction:

Liquid1+Liquid2 ↔ α

L

1

+L

2

α

K-Zn, Na-Zn,

K-Pb, Pb-U, Ca-Cd

L2+S L1

(23)

e) Metatectic reaction: β ↔ L + α

Ex. Co-Os, Co-Re and Co-Ru

(Both α and β are allotropes of A)

23

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24

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25

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26

1.4 Gas-Metal Equilibrium

Two main types of gas-metal equilibrium: (a) those in which the liquid and the solid each take the form of (liquid/solid) solutions, and (b) those in which a compound phase is formed.

(27)

Q3. Pressure effect of melting

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The melting point of a pure element or compound is a constant, but it does vary slightly with pressure. This is because the application of a pressure tends to favor the formation of the phase (solid or liquid) which has the smaller specific volume. Most metals expand on melting, the solid being the denser phase. Increase of pressure, therefore, in such cases, raises the melting point. On the other hand, some substances, including water, gallium, germanium, silicon, and bismuth contract on melting. Pressure lowers the melting point of such materials. The change of melting point corresponding to a change in pressure of one atmosphere can be calculated from the Clapeyron equation:

Pressure Effects

(29)

29

The equilibrium temperatures discussed so far only apply at a specific pressure (1 atm, say). At other pressures the equilibrium temperatures will differ.

If α & β phase are equilibrium,

dT S dP V dG

dT S dP V dG

β β

β

α α

α

=

=

At equilibrium,

β

α dG

dG =

V T

H dT

dP

T S H H

V S V

V S S dT

dP

eq eq

eq eq

=

=

=

=

,

ere

α β

α β

For, α→γ ; ∆V (-), ∆H(+) <0

=

V T

H dT

dP

eq

For, γ →liquid; ∆V (+), ∆H(+)

>0

=

V T

H dT

dP

eq

* Clausius-Clapeyron Relation :

(applies to all coexistence curves)

Fcc (0.74)

Bcc (0.68) hcp (0.74)

Fig. 1.5 Effect of pressure on the equilibrium phase diagram for pure iron

P V G

T

 =

 

Pressure Effects

(30)

Q4. Ternary Phase Diagram

30

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6) 1.5 Ternary and Multicomponent Alloys

www.sjsu.edu/faculty/selvaduray/page/phase/ternary_p_d.pdf

Diagrams that represent the equilibrium

between the various phases that are formed between three components, as a function of temperature.

Normally, pressure is not a viable variable in ternary phase diagram construction, and is therefore held constant at 1 atm.

What are ternary phase diagram?

Page 12

31

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Gibbs Phase Rule for 3-component Systems

7) 1.6 The Phase Rule

(constant pressure)

Page 14

32

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33

Gibbs phase rule : P=(C+2)-F For isobaric systems : P=(C+1)-F For C=3,

① f=3, trivariant equil, p=1 (one phase equilibrium)

② f=2, bivariant equil, p=2 (two phase equilibrium)

③ f=1, monovaiant equil, p=3

(three phase equilibrium)

④ f=0, invariant equil, p=4

(four phase equilibrium)

G=f(comp., temp.)

→ Ternary system : A, B, C

→ G=XAGA+XBGB+XCGC+aXAXB+bXBXC+cXCXA+RT(XAlnXA+XBlnXB+XClnXC)

“Ternary Phase diagram”

(34)

Gibbs Triangle

An Equilateral triangle on which the pure components are represented by each corner.

Concentration can be expressed as either “wt. %” or “at.% = molar %”.

XA+XB+XC = 1

Used to determine

the overall composition

34

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Overall Composition

35

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Overall Composition

36

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Ternary Isomorphous System

Isomorphous System: A system (ternary in this case) that has only one solid phase. All components are

totally soluble in the other components. The ternary

system is therefore made up of three binaries that exhibit total solid solubility.

The Liquidus surface: A plot of the temperatures above which a homogeneous liquid forms for any given overall composition.

The Solidus Surface: A plot of the temperatures below which a (homogeneous) solid phase forms for any given overall composition.

37

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Ternary Isomorphous System

38

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Ternary Isomorphous System

39

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Ternary Isomorphous System

40

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Ternary Isomorphous System

41

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Ternary Isomorphous System

Isothermal section → F = C - P

42

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Ternary Isomorphous System

Isothermal section

43

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Ternary Isomorphous System

Isothermal section → F = C - P

Fig. 1.41 (a) Free energies of a liquid and three solid phases of a ternary system.

44

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45

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Ternary Isomorphous System

Locate overall composition using Gibbs triangle

46

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Ternary Eutectic System

(No Solid Solubility)

47

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Ternary Eutectic System

Liquidus projection

(No Solid Solubility)

48

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Ternary Eutectic System

(No Solid Solubility)

49

* Isothermal section

(50)

Ternary Eutectic System

(No Solid Solubility)

50

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Ternary Eutectic System

(No Solid Solubility)

51

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Ternary Eutectic System

(No Solid Solubility)

52

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Ternary Eutectic System

(No Solid Solubility)

53

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Ternary Eutectic System

(No Solid Solubility)

54

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Ternary Eutectic System

(No Solid Solubility)

T= ternary eutectic temp.

A C

B L+A+C

L+A+B L+B+C

55

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Ternary Eutectic System

(with Solid Solubility)

56

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Ternary Eutectic System

(with Solid Solubility)

57

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58

Ternary Eutectic System

(with Solid Solubility)

(59)

Ternary Eutectic System

(with Solid Solubility)

59

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Ternary Eutectic System

(with Solid Solubility)

60

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61

Ternary Eutectic System

(with Solid Solubility)

61

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62

Ternary Eutectic System

(with Solid Solubility)

62

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Ternary Eutectic System

(with Solid Solubility)

63

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Ternary Eutectic System

(with Solid Solubility)

T= ternary eutectic temp.

A C

L+β+γ

L+α+γ L+α+β

64

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Ternary Eutectic System

정해솔 학생 제공 자료 참조: 실제 isothermal section의 온도에 따른 변화 http://www.youtube.com/watch?v=yzhVomAdetM

(with Solid Solubility)

65

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Ternary Eutectic System

Solidification Sequence

66

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Ternary Eutectic System

* The horizontal lines are not tie lines.

(no compositional information)

* Information for equilibrium phases at different tempeatures

* Vertical section

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Construction of pseudo-binary phase diagram

1MAR2017 / TMS 2017

0 10 20 30 40 50 60 70 80 90 100

600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Temperature ( )

Cu composition (at. %)

α β

0 10 20 30 40 50 60 70 80 90 100

600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Temperature ( )

Cu composition (at. %)

α β

0 10 20 30 40 50 60 70 80 90 100

600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Temperature ( )

Cu composition (at. %)

α β

Phase diagram was expected to optimize composition and

microstructure of phase separating HEA

Thermodynamic calculation X-ray diffraction

TGA/DSC FE-EPMA

• Expecting approximation of phase diagram

• Determination of phases

• Finding out temperatures of phase transformations

• Confirming invariant reaction points

• Investigation of equilibrium composition at each

temperature

68

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Pseudo-binary phase diagram of PS-HEA

1MAR2017 / TMS 2017

Pseudo-binary system between FeCoCrNi and Cu shows

monotectic reaction having liquid separation region.

Calculation courtesy of J.H.Kim et al.

Experiment Calculation

L

L 1 + L 2 FCC 1 + L 2

FCC 1 + FCC 2 FCC 2

Dendrite → Droplet → Dendrite

0 10 20 30 40 50 60 70 80 90 100

400 600 800 1000 1200 1400 1600

Temperature ( ℃ )

Cu content (at%) Cu

FeCoCrNi

Posted on L-88 (HEA V: Poster session)

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MoVNbTiZr: Construction of pseudo-ternary phase diagram

Nb,Ti

Mo,V Zr

bcc IC+bc

c

bcc Mo, V, Nb, Ti : Complete S.S.

V-Zr, Mo-Zr Ti-Zr, Nb-Zr

(71)

TiNbMoVZr: Construction of pseudo-ternary phase diagram

1500K 1300K

1100K

Calculated pseudo-ternary isothermal sections of the MoNbTiVZr system

(72)

MoVNbTiZr: Construction of pseudo-ternary phase diagram

X-ray diffraction analysis of the as-cast samples

(73)

Construction of pseudo-ternary phase diagram

Find single phase region without intermetallic compounds BCC1+BCC2+IC

BCC1+IC / BCC2+IC BCC1+BCC2

Single BCC

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.0

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

1.0 0.0

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

20

25 26

23 24

22

21

19 11

10

1213

14 15

16 17

18 9 7

8 5

6 4

2 3

MoV Zr

NbTi

Nb Ti Mo

V

Zr

1

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Homework 2: Please find ternary phase diagram in the literature.

And explain the detail for the phase diagram in your word.

(within 3 pages PPT)

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75

< Quaternary phase Diagrams >

Four components: A, B, C, D

A difficulty of four-dimensional geometry

→ further restriction on the system Most common figure:

“ equilateral tetrahedron “ Assuming isobaric conditions, Four variables: XA, XB, XC and T

4 pure components 6 binary systems 4 ternary systems

A quarternary system

(76)

a+b+c+d=100

%A=Pt=c,

%B=Pr=a,

%C=Pu=d,

%D=Ps=b

* Draw four small equilateral tetrahedron

→ formed with edge lengths of a, b, c, d

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Q5. Distribution coefficient

& Van’t Hoff equation

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Page 15

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Van’t Hoff equation relates the change in the equilibrium constant, Keq, of a chemical reaction to the change in temperature , T, given the standard enthalpy change ΔH, for the process. The equation has been widely utilized to explore the changes in state functions in the

thermodynamic system.

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80 It is probable that the solidus curve is inaccurate.

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