System Specification FOR A
5,000 TEST POINT CKT1175 HIGH-VOLTAGE
CABLE/HARNESS TEST SYSTEM
Prepared for XXX
CK Technologies, Inc.
FACTORY: Korea OFFICE(SDC):
3629 Vista Mercado 서울시 영등포구 당산동
Camarillo, CA. 93012 1 가 302-1 번지
TEL: +1.805.987.4801 현대아트빌 202 호
FAX: +1.805.987.4811 TEL: 02). 2634. 9760
E-MAIL: info@ckt.com FAX: 02). 2679. 6574
E-MAIL: info@sundo21.com WEBSITE: www.ckt.com
SECTION 1
ADVANTAGES AND IMPORTANT CHARACTERISTICS OF THE CKT OFFER
1.0
INTRODUCTION
This quotation covers the design, manufacturing, installation and commissioning of a CK TECHNOLOGIES, INC. (CKT1175) cable and harness test system to be installed at XXX.
1.1
ADVANTAGES AND IMPORTANT CHARACTERISTCS
The following is a summary of important features that will provide XXX with the most advanced, efficient and cost-effective wiring testing system available.
1.1.1 Warranty and Support
• An all-inclusive one (1) year warranty on parts and service.
• 48-hour response time in case on-site intervention is required.
• Free initial training at CKT or at XXX. Refresher training continuously available.
1.1.2 Reliability and Maintainability
• Test system availability >than 99%.
• Excellent diagnostics and physical access to all systems elements result in a MTTR that is normally <than 1 hour.
• Virtually never requires calibration adjustments. Also, changing out any of the instruments and/or stimulus generators will not require recalibration of the system.
1.1.3 Major System Features
• Switching units will be provided with the CKT MAC connectors for efficient and cost-effective adapter cable design and manufacturing.
• The CKT1175 has the most user-friendly and comprehensive operator interface of any equipment of this type on the market today.
• Very low heat generation by the switching cards for long-term high- reliability and trouble free operation.
1.1.4 Testing/Measurement Capability
• Insulation testing and DC hi-pot testing to 1000VDC and 1000 megohms. Test voltage is programmable from 0 to 1000 volts in 0.025 volt steps. Short circuit current is programmable from 0.5 milliamps to 5 milliamps.
• AC dielectric breakdown (hi-pot) testing at voltages from 0 to 750 VAC RMS, programmable in 0.025 volt steps (optional).
• Continuity testing at 0-50VDC (programmable in .0125 volt steps) and 0-5 amperes (programmable in 4 ranges from 10 microamperes to 5 amps).
• 4-wire Kelvin measurements.
• Diode testing.
• Capacitance measurements as low as 100 picofarads.
• Opens locator using software algorithms in conjunction with precision capacitance measurements.
• Integrated digital voltmeter for DC and AC measurements.
• All tests are reported in absolute values (resistance, voltage, capacitance).
The CKT1175 measurement instrumentation is a fully digital set of voltage and current sources, as is the measurement instrumentation.
• The CKT1175 measurement instrumentation is software calibrated; there are no adjustment potentiometers.
1.1.5 CKT1175 Control
• Movement of data between the operator PC and the system test engine is via a dedicated Ethernet link. This link can be hardwired or wireless.
• The operator PC and test system can be separated from each other by an almost unlimited distance. Perfect for installing the PC operator station (work station) at an operator friendly location, and keeping the test system at a location more convenient to the product-to-be-tested. Connection can be by wire or wireless.
• Windows® XP Professional software platform. True Windows® interface, with all the functionality of the Windows® software.
• Completely network capable.
1.1.6 CKT1175 Switching Matrix
• Implemented with the CKT MAC connector.
• Switching matrix is rated to test at voltages up to 1000 VDC (750 VAC RMS), and at currents up to 5 amperes with a programmable 0 – 50 VDC compliance voltage for continuity testing.
• Remote continuity probe connector.
• Switching matrix cards are accessible and removable from the opposite side of the adapter cable connector interface. This design feature guarantees excellent maintainability and rapid repair if a switching card should fail.
• Test point expansion at XXX simply by adding switching suitcases or cabinets. There will be no need for control unit or software modifications.
SECTION 2
CKT1175 SYSTEM TECHNICAL AND CONFIGURATION PROPOSAL
1.0 INTRODUCTION
The proposed CKT1175 Cable/Harness Test System is comprised of a control unit, PC, printer and 5,000 test points of switching. The PC and printer can be XXX supplied and is optionally priced as part of this proposal. Finally, a number of accessories and additional optional equipment are proposed. The system is illustrated by Figure 1 and Figure 2.
The control unit and the switching units are housed in very rugged, portable or mobile enclosures. The computer, keyboard, monitor and printer can be placed at some location away from the test system; the distance is practically unlimited. The adapter cable interface connectors on the switching units are the CKT MAC connectors. Packaging of the
switching units is such that the switching cards can be accessed and replaced without disconnecting any of the adapters to the product-under-test.
1.1 ANALYZER COMPONENTS
The following paragraphs describe all the major components making up this system:
1.1.1 Control Console (See Figure 3)
The control unit includes the following capabilities and subsystems:
• XXX or CKT supplied (optional) PC (desktop or notebook), monitor and printer. This PC to have Windows XP Professional installed.
• CKT test executive software suite.
• Embedded Pentium II processor as the test control engine.
• Fully programmable high-precision, digital measurement system with insulation (leakage) testing to 1000 VDC, continuity testing to 5 amperes (up to 2 amperes continuous and up to 5 amperes pulse) at up to 50VDC compliance voltage.
• Fully programmable 750 VAC RMS generator for dielectric testing (optional).
• Precision 4-wire continuity measurements.
• Measurement of resistances
• Capacitance measurement
OKIDATA
FIGURE 1 – 5,000 TEST POINT CKT1175 IMPLEMENTED USING 5 1,000 TEST POINT SWITCHING SUITCASES
OKIDATA
FIGURE 2 – 5,000 TEST POINT CKT1175 IMPLEMENTED USING 1 5,000 TEST POINT SWITCHING CABINET
• Highly stable instrumentation requiring no periodic calibration adjustments.
• Space for two (2) segment control modules for immediate expansion to 10,000 test points.
• Self-diagnostic mode
• Operator input (manual) mode
• Rugged, mobile enclosure.
• Documentation (1 set consisting of operation, programming and maintenance manuals).
• 100VAC – 240VAC (auto-adjusting), 1Ø, 50/60Hz input power
OKIDATA
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FIGURE 3 – CKT1175 CONTROL UNIT CAPABLE OF DRIVING 10,000 TEST POINTS
1.1.2 Switching Suitcase - 5 (See Figure 4)
Each switching suitcase comprises the following:
• 1,000 test points
• Two (2) 500 contact CKT MAC connectors.
• Wired for field expansion for 20 external energization (EE) relays per 1,000 test point suitcase (optional).
• Wired for field expansion for 20 auxiliary relays per 1,000 test point suitcase for random access 4-wire and data bus transformer phase measurements (optional).
• Remote probe connector.
• Five (5) meter control cable to the control console from the first suitcase;
two (2) meter control cables between suitcases.
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FIGURE 4 – 1,000 TEST POINT SWITCHING SUITCASE 1.1.3 Switching Cabinet – 1 (See Figure 5)
The switching cabinet comprises the following:
• 5,000 test points.
• Ten (10) 500 contact CKT MAC connectors.
• Wired for field expansion for 100 external energization (EE) relays (optional).
• Wired for field expansion for 100 auxiliary relays for random access 4-wire and data bus transformer phase measurements (optional)
• Remote probe connector.
• Five (5) meter control cable to the control console.
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FIGURE 5 – 5,000 TEST POINT SWITCHING CABINET
1.1.4 5,000 Test Point System Price
PART NUMBER (with suitcases) 1175/070102-01/1
PART NUMBER (with switching cabinet) 1175/070102-01/2
1.2 ACCESSORIES AND OPTIONAL ITEMS
The following accessories and optional items are designed to provide additional capability to the test system described in previous paragraphs.
1.2.1 Notebook or Desktop Computer
The CKT1175-50 system requires a computer as the operator interface. This computer can be a desktop PC or a note book PC with the Windows XP Professional software platform installed. It can be supplied by XXX or CKT; if it is supplied by CKT it will have the following minimum specifications:
• 2.8 GHz Pentium processor (desktop). 1 GHz for the notebook
• 512 Meg RAM.
• 80 GByte hard drive.
• Read/write CD ROM.
• 17 inch flat panel monitor (with desktop PC only).
• Ethernet LAN interfaces (2).
• Laser-jet printer with wireless capability.
• Windows XP Professional.
• Semi-rugged construction (notebook only).
PART NUMBER (Desktop) DCOMP/M/PR
PART NUMBER (Notebook) NCOMP/R/PR
1.2.2 Wireless Access Point
A wireless access point is available if the XXX elects to operate the CKT1175 without a hardwired LAN link between the PC and the test system control console. Incorporating this device will permit operating the CKT1175 a distance of 100 meters away from the control console.
PART NUMBER WACCESS
1.2.3 Switching Unit Wiring for External Energization Output
Each switching suitcase or each 1,000 test point switching unit in the 5,000 test point switching cabinet can be provided wired with 20 EE output jacks if XXX desires to utilize external energization (EE) for any testing that will require relay energization, etc.
This wiring does not include the 20-relay external energization (EE) cards which must be installed in one, or more, switching units.
PART NUMBER 1175/SU/EEWIRING
1.2.4 Switching Unit Wiring for Auxiliary Relay Outputs
Each switching suitcase or each 1,000 test point switching unit in the 5,000 test point switching cabinet can be provided wired with 20 AUX output jacks if XXX has a requirement for random access testing of data bus phase transformers, or to perform random access 4-wire measurements. This wiring does not include the 20-relay auxiliary (AUX) cards that must be installed in one, or more, switching units.
PART NUMBER 1175/SU/AWIRING
1.2.5 20 Relay External Energization (EE) Relay Card
This card has 20 relays for routing external energization (EE) voltages to the assembly- under-test for energizing components such as relays, contactors, etc. Each 1,000 test point suitcase or switching unit will accept one card.
PART NUMBER 1175/EE/20R
1.2.6 20 Relay Auxiliary (AUX) Card
This card has 20 relays that can be used for random access to data bus pulse transformers for correct phasing testing, or to make random access 4-wire measurements. Each 1,000 test point suitcase or switching unit will accept one card.
PART NUMBER 1175/AUX/20R
1.2.7 0 – 28VDC External Energization (EE) power Supply
This IEEE 488 bus programmable supply can be provided to supply voltages (through the 20 relay EE cards) to the assembly-under-test for energizing components such as relays, contactors, etc.
PART NUMBER 1175/EE/0-28VDCPS
1.2.8 EE Voltage Distribution Daisy-Chain Cable
This cable is required for routing the external energization (EE) voltages from the control unit to the switching suitcases. One cable per switching suitcase will be required.
PART NUMBER 1175/EE/DCC/X
1.2.9 AC Generator for Dielectric Breakdown Testing
This generator is capable of generating AC RMS voltages up to 750 volts.
PART NUMBER (750 VAC RMS) 1175/AC/750
1.2.10 Calibration Verification Tool
The calibration verification tool is used to verify that the CKT1175 is operating within specifications. This tool is provided with a calibration certificate traceable to the NIST.
The tool is also provided with all software required to test the CKT1175 against the precision components in the calibration tool.
PART NUMBER 1175/CAL/1
123.11 Remote Continuity Probe
The remote continuity probe is used for probing wires in the XXX product that are not possible to access using normal adapter cables or clip leads. It is also an excellent tool for locating wiring faults (errors) in the product.
PART NUMBER 1175/RCP/1
1.2.12 Installation and Training
A three (3) day on-site visit is available for installation and training. The training will cover all aspect of programming the system for testing the XXX product.
PART NUMBER 1175/ITR/070102-01
1.2.13 Spare Parts Kit
A spare parts kit can be purchased that includes components, one (1) switching card, one (1) switching control card, a primary matrix module, plus one (1) segment control module.
PART NUMBER 1175/070102-01
SECTION 3
TERMS AND CONDITIONS
1.0 INTRODUCTION
The following general terms and conditions apply to this offer in response to the XXX request for a 5,000 test point CKT1175 cable/harness test system for testing F16 wings.
1.1 PRICE
The quoted price is FOB the CKT factory. Prices exclude all duties, taxes, shipping and insurance. Packing for shipment is included in the price.
1.2 DELIVERY
Delivery will be one-hundred-fifty (150) days or sooner after order receipt.
1.3 WARRANTY
The proposed test system is warranted against defects in material and workmanship for a period of one (1) year after acceptance by XXX.
CKT will repair or replace all defective parts, shipped prepaid to its facility, for one (1) year after acceptance of the system. If XXX requires field service at its facility, CKT will perform this service at no cost.
Items considered perishable in a normal use environment such as connectors, connector contacts, pushbutton switches, etc., are not covered by this warranty. OEM components will carry the manufacturer’s warranty. In addition, this warranty is not valid in cases of:
• Failure to perform simple preventive maintenance procedures as described in supplied instruction manuals.
• Damage due to improper use or damage due to improper handling.
This warranty is in lieu of all other warranties, expressed or implied.
