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Free-Radical Polymerization y

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Chapter 3 Chapter 3

Free-Radical Polymerization y

Addition Reactions (Chain reactions)

l dditi ti f t t d i d

polyaddition reactions of unsaturated organic compounds induced by

1) Free-radical-forming reagents (radical initiator) (chapter 3) 1) Free-radical-forming reagents (radical initiator) (chapter 3) 2) Ionic initiator (chapter 4)

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Free-Radical Addition Reactions

the growing chain end bears an unpared electrons the growing chain end bears an unpared electrons

addition of each monomer molecules to the chain end addition of each monomer molecules to the chain end involves an attack by the radical site on the unsaturated monomer

Inhibitor can prevent the polymerization.

Products from the radical polymerization:

LDPE PMMA PS PAN PVC (Table 3 2) LDPE, PMMA, PS, PAN, PVC, ………… (Table 3.2) Mechanism in chapter 12p

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Initiators for Free-Radical Polymerization y

1-4: compounds dissociate into radicals

5,6: physical influences generates free radicals from monomers

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Monomers for Free-Radical Polymerization y

Solvents and Systems 1. Bulk polymerization p y

2. Solution Polymerization

3. Emulsion (Suspension) Polymerization

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Chain Reactions (↔ Step Reactions) ( p )

;Definition based on the mechanism as follows 1 Chain initiation

1. Chain initiation

2. Chain propagation 3. Chain Transfer

4. Chain Termanation

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Combination

Di ti ti

Disproportionation

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Free Radical Initiators

1. Thermal Decomposition of Initiator; peroxides and azo compounds p

peroxides

Polymerization temperature (useful initiation temperature) for some peroxides

Di-t-bulty peroxides: 100- 120 oC

Diacylperoxides: 60 - 80 oC

Ph l di l

Phenyl radicals can also initiate the

polymerization

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Organic hydroperoxides : ROOH

not good for initiation Why?

not good for initiation. Why?

Peroxy radicals are not reactive are not reactive for initiation

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Azo compounds ; RN=NR

Example; AIBN (azobisisobutyronitrile)

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2.Initiation by Redox Reaction; y

radical generation through oxidation and reduction reactions

Initiation temperature; 15 – 50 oC

No side reactions (low temp reaction)

H SO (sulfurous acid) HSO - (hydrogen sulfite) SO 2- (sulfite) H2SO3 (sulfurous acid), HSO3 (hydrogen sulfite), SO32 (sulfite) H2S2O8 (peroxodisulfuric acid), S2O82- (peroxodisulfuric anion),

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Direct Thermal and Photolytic Initiation y

1. Thermal Initiation; by heating

2. Photolytic Initiation ; chapter 5 I i i i b Hi h di i (X

3. Initiation by High E Radiation (X-ray, γ-ray, α-particle, electron, proton); chapter 5

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Reaction of Initiator Radicals with Monomer

Efficiency of Initiation (f) = 0 1 -0 8 Efficiency of Initiation (f) = 0.1 -0.8

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Radical Chain Propagation p g

Head to tail addtion (H-T)

Head to Head addtion (H-H)

Tail to tail addtion (T-T) Tail to tail addtion (T T)

H T is major why?

H-T is major, why?

Example: PVA formation at 25 oC; H H 1 1 % Example: PVA formation at 25 oC; H-H 1.1 %

at 100 oC; H-H 1.8 %

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Chain Transfer Reaction

If the chain transfer happens in the middle of the polymer backbone

backbone

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Free Radical Chain Termination

Termination by the reaction of polymer radicals with initiator radicals would be avoided by keeping the initiation rate low

Termination by Combination and Disproportionation

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Combination vs. Disproportionationp p

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Atom Transfer Radical Polymerization (ATRP) y ( )

Living Polymerization

T i ti b i i i d

Termination can be minimized

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Stable Free-Radical Polymerization (SFRP)

Living Polymerization

Styrene monomer

ph CH H3C

O N

ph

CH H3C

O N

H3C H3C

initiator

initiation

nitroxide radical

Termination can be minimized

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Polymerizations in Supercritical Carbon Dioxide y p

¾P N diti f l iti l fl id

¾Properties of supercritical fluid

9Density of a liquid, Viscosity of a gas 9Adj t bl d it

ƒ No dipole moment

ƒ Quadrupole moment

9Adjustable density

ƒ Low critical condition

ƒ Good solvent for non-polar molecules with low M.W.

ƒ Poor solvent for most of the hydrocarbon polymers

ƒ Good solvent for fluoropolymers and silicone polymers

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Supercritical phased solid

P Supercritical phased

liquid

gas

Temperature

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