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High Tunable Control Algorithm for Semi-active Suspension by a Normal Type CDC Damper

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(1)

서론 I.

. open loop

(adapted control damper system)

.

. ,

,

.

. open loop

close loop

* (Corresponding Author)

: 2010. 6. 11., : 2010. 7. 20., : 2010. 8. 17.

: ([email protected])

.

- [1],

[2], [3] LQ [4]

,

.

. 시스템 구성 II.

댐퍼 1. CDC (Continuous Damping Control)

.

[5] MR

[6,7] .

normal reverse [8] . 1

reverse type sky-hook

.

normal type soft hard 40ms, hard soft 12ms

. 차량 신호 및 센서의 구성 2.

CDC

2 . CDC

3 ,

High Tunable Control Algorithm for Semi-active Suspension by a Normal Type CDC Damper

* (Ju Yong Choi1)

1Ulsan Technopark

Abstract: This paper proposes CDC (Continuous Damping Control) algorithm and verifies in multi-body dynamic vehicle. In order to distinguish a road profile on driving, waviness calculated by the filtered vertical-accelerations of sprung and unsprung masses is introduced. Sky-hook control is used at a low waviness road and constant damping level control is used at a high waviness road, where the hard damping level is determined by waviness, roll rate, acceleration, and deceleration. The damping levels of ride, anti-roll, anti-squat, and anti-dive modules are calculated by tuning parameters which is dependent upon vehicle velocity. Therefore this high tunable algorithm is useful to improve the ride and handling performance under various driving conditions. In the simulations, tire and dampers are modelled by SWIFT (Short Wavelength Intermediate Frequency Tire) model and 1st order delay model, and results are compared with conventional damper's.

Keywords: semi-active suspension, continuous damping control, sky-hook control, multi-body dynamics, swift tire model

Copyright© ICROS 2010

(2)

2 CAN (Controller Area Network)

, , ,

. 감쇠력 제어 알고리즘 III.

CDC

3

1 , 0

. ,

.

4 ,

. 5

. rebound

compression

Damping

force i=i(Hard-hard)

i=i(Soft-soft)

(a) Normal type

rebound compression

Damping

force i=i(Hard-soft)

i=i(Soft-hard) i=i(Soft-soft)

(b) Reverse type

1. CDC .

Fig. 1. Characteristic of CDC damper.

Vertical G sensors of body (3EA)

Vertical G sensors of wheel (2EA)

CONTROLLER

Vehicle CAN signal

 Break signal

 Throttle position signal

 Vehicle velocity

 Lateral G signal

2. CDC .

Fig. 2. Configuration of CDC system.

rebound compression

Damping

force Hard

(damping level = 1)

Damper velocity Soft (damping level = 0) Desired

damping force

Instant velocity

Control damping current

3. CDC .

Fig. 3. Damping level for a normal type CDC damper.

Road Detecting Module

Ride Damping Module Anti-squat

Module Anti-dive

Module Anti-roll

Module Calculation of Damping Level

Calculation of Damping Force Vertical acceleration

Multi-body Vehicle Dynamics Throttle position

Vehicle velocity Break signal Vehicle velocity Lateral acceleration Vehicle velocity

(road amplitude) (waviness)

(damping level [0~1])

damper velocity (damping force)

< Control Logic >

4. CDC .

Fig. 4. Constitution of CDC system.

Tuning functions

Vehicle velocity

V1 V2 V3 V4

Stop Low speed

Middle speed

speedHigh

5. .

Fig. 5. Tuning parameters according to vehicle velocity.

(3)

필터 설계 1.

CDC digital

.

high pass, low pass band pass

/ dc offset

. (1) 2

1 .

  ⋅ 

⋅ (1)

HPF (High Pass Filter)

0.5~25Hz cut-off

0.2Hz

.  DC

0.3

. LPF (Low Pass Filter)

HPF

cut-off . 6

HPF LPF .

제어 2. Sky-hook

Sky- hook

Karnopp [9]

[10]. ,

.

Sky-hock .

Damping level            (2)

노면판단 및 승차감 감쇠 모듈 3.



 sprung, unsprung , ,

(4) 7 .

     

          (3) 1.25Hz,

13Hz BPF band-pass

  .

   (4)

moving average  ,

  waviness ( )

(5) .

    

(5)

, waviness ( ) Sky-

1. .

Table 1. Parameters for each filter.

   [Hz]

integrator with

High pass filter 1 ⋅⋅ 0.1~0.5 Band Pass filter (BPF) ⋅⋅ ⋅⋅ 10~15

Differentiator with

Low pass filter

⋅⋅ 3~5

6. .

Fig. 6. Frequency responses of filters.

zus

Integrator with HPF

(m z m zs⋅ +s uus)/kt

Integrator with HPF zs

zus

+

BPF

(13 Hz) |abs| Moving

Average ÷

BPF

(1.25 Hz) |abs| Moving Average

W

R high

z

R low

z

zus

ms

mu

kt

zs

zR

zR

7. .

Fig. 7. Road detection module.

(4)

hook

.

 ,   (6)

 .



  

   ≦ 

  



    

(6)

, 



. hard



Hard

. 



30km/h

. waviness

sky-hook

anti-roll, anti-squat anti-dive . 조종안정성 제어 모듈

4.

모듈 4.1 Anti-roll

(roll)

static gain (roll-rate) 

.



  .

   



×  (7)



 40 km/h .



under-steer .

모듈 4.2 Anti-squat

squat (pitch)

accel

 anti-squat 

(8) .

TPS(throttle position sensor)

. TPS

 .

   

(8) 모듈

4.3 Anti-dive

dive . anti-dive

on ,

decel 

dive 

.

   

(9)

. 

10 km/h

. 감쇠력계산 모듈

5.

8 waviness sky-hook

.  ≦ 

soft   0 hard

 (10)

sky-hook .

 × × ×   (10)

( , ≦   ) 0

,  0

hard sky-hook

. ≦ 



. 



. 9

1

0

Damping Level

Hard damping level Soft damping level

Waviness

Hard low

D

Hard high Soft high

D =D

Soft low

D

(long wave road) (Short wave road) Sky-hook control Constant damping level control

wlow wc whigh wres

8. .

Fig. 8. Calculation of damping level.

(5)

.

2

. CDC CDC hard

soft

.

.

시스템 모델링 IV.

차량 및 댐퍼 모델링

1. CDC

CDC 4

SUV , 4

ADAMS

. ,

CDC 1

.

타이어 모델링 2.

‘SWIFT’

. ‘SWIFT’ handling

MF (Magic Formula) slip force ,

‘Rigid Ring’

zus

Integrator with HPF

(m z m zs⋅ +s uus)/kt Integrator with HPF zs

zus

+ BPF |abs| Moving

Average

W

zR Integrator

with HPF

( ) 0

s s us

z z z   > No 0 Yes

Differentiator with LPF

Break Signal = On

Yes decel

|abs|

Differentiator with LPF Throttle

Position accel

v

R low

z

R high

z

Break Signal v

Differentiator with LPF ay

θest

No 1

wc

W >

Road Squat Dive Roll 1 d ×d ×d ×d

Calculation of Damping Force

Multi-body Vehicle Dynamics

1 1 s τ + v

Yes No

Damper velocity

Roll angle estimation

Anti-roll damping level (dRoll) Anti-dive

damping level (dDive) Anti-squat damping level (dSquat)

|abs|

9. CDC .

Fig. 9. Overall CDC logic.

2. ( : , : , : ).

Table 2. Tuning parameters for each module.

Module Tuning

parameter

Driving condition Vehicle behavior Parameter selection

road maneuvering vertical

G roll rate

pitch rate

low speed

mid speed

high speed

Ride

 long wave = 40~60 km/h, straight - - Middle Small High

 broken surface = 10~30 km/h, straight - - Small Middle High

Belgian = 10~20 km/h, straight Small Middle High

Handling

anti-roll 

Highway

= 40~100 km/h, double lane change

- - High Small Small

 - - rear even front

anti-squat  = 0~100 km/h, straight - - - - -

anti-dive  = 80~40 km/h, straight - - Small middle middle

10. CDC .

Fig. 10. Vehicle modeling for the CDC control.

(6)

flexible ‘Tire Rim’

.

50~60Hz, /

100Hz ,

‘MF-Tire’

15° , 100% , 5°

. Ride

. 시뮬레이션 결과 V.

Sky-hock

.

Sky-hock (2) Soft

Hard [10].

 ⋅  (11)



, 

. 승차감 1.

(bouncing)

. 11 90mm, 12m sine

80km/h ,

. 0.2882deg/s Sky-hook

7.0358m/s2 .

.

. 조종안정성 2.

0 2 4 6 8

-3000 -2000 -1000 0 1000 2000 3000 4000

Damping force [N]

Time [sec]

Sky-hook Proposed

0 2 4 6 8

-0.4 -0.2 0.0 0.2 0.4

Pitch rate [deg/s]

Time [sec]

Sky-hook Proposed

0 2 4 6 8

-8 -6 -4 -2 0 2 4 6 8

Vertical acceleration [m/s

2]

Time [sec]

Sky-hook Proposed

11. .

Fig. 11. Long wave road simulations.

0 2 4 6 8

-1000 0 1000 2000 3000

Damping force [N]

Time [sec]

Sky-hook Proposed

0 2 4 6 8

-0.4 -0.2 0.0 0.2 0.4

Roll rate [deg/s]

Time [sec]

Sky-hook Proposed

12. sin .

Fig. 12. sin wave steering simulations.

(7)

0 2 4 6 8 -300

-200 -100 0 100 200 300

Damping force [N]

Time [sec]

Sky-hook Proposed

0 2 4 6 8

-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15

Pitch rate [deg/s]

Time [sec]

Sky-hook Proposed

13. .

Fig. 13. Squat simulations.

0 2 4 6 8

-3000 -2000 -1000 0 1000 2000 3000

Damp ing fo rce [N ]

Time [sec]

Sky-hook Proposed

0 2 4 6 8

-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15

Pitc h ra te [d eg/s ]

Time [sec]

Sky-hook Proposed

14. .

Fig. 14. Squat simulations.

. 12

80km/h 80 , 1 sin

0.3207deg/s

0.2546deg/s . 13 40km/h 80

km/h squat

0.0822deg/s

0.0745deg/s . dive 80km/h 40km/h

14 4

.

,

. 결론 VI.

. / ,

hard soft ,

,

.

.

.

.

HILS (Hardware-In-the-Loop Simulation) .

참고문헌

[1] H. W. Woo and J. Ryu, “A new double sky-hook algorithm for improving road-holding property in semi-active suspension Systems,” Trans. Korean Society of Automotive Engineers, vol. 7, no. 1, pp. 192-200, Jan.

1999.

[2] K. S. Yi, M. W. Suh, and T. I. Oh, “A robust semi-active suspension control law,” Trans. Korean Society of Automotive Engineers, vol. 2, no. 6, pp.

117-126, Nov. 1994.

[3] S.-G. So, “A study on the semi-active suspension systems applying fuzzy logic,” J. of Korean Institute of Intelligent Systems, vol. 10, no. 1, pp. 52-57, Feb. 2000.

[4] J. Kim and K. Yi, “States/road input observer-based control of semi-active suspensions,” J. of Korean Society

(8)

for Precision Engineering, vol. 8, no. 2, pp. 102-109, Mar. 2000.

[5] S.-J. Heo and K. Park, “Analysis of continuously variable damper characteristics for semi-active suspension systems,” J. of Korean Society for Precision Engineering, vol. 20, no. 7, pp. 128-137, Jul. 2003.

[6] J. W. Park and Y. D. Jung, “Magnetic circuit design methodology of MR CDC dampers for semi-active suspensions,” J. of Korean Society for Precision Engineering, vol. 20, no. 10, pp. 48-57, Oct. 2008.

[7] Y.-J. Nam, D.-U. Kim, M.-K. Park, and Y.-H. Lee,

“Design and performance investigation of bypass-tType MR shock dampers,” Trans. Korean Society of Mechanical Engineers A, vol. 30, no. 5, pp. 550-559, May 2006.

[8] Y.-H. Yoon, M.-J. Choi, and K.-H. Kim, “Development of a reverse continuous variable damper for semi-active suspension,” Int. J. of Automot. Techn., vol. 3, no. 1,

pp. 27-32, Mar. 2002.

[9] D, C. Karnopp, M. J. Crosby, and R. A. Harwood,

“Vibration control using semi-active force generators,”

ASME Journal of Engineering for Industry, vol. 96, no.

2, pp. 619-626, 1974.

[10] Y. H. Lee and M. K. Park, “Skyhook control of a semi-Active ER damper,” J. of Korean Society of Precision Engineering, vol. 18, no. 1, pp 56-62, Jan.

2001.

최 주 용

1998 . 2000

. 2005 . 2005 ~2009

. 2009 ~

. ,

.

수치

Fig. 3. Damping level for a normal type CDC damper.
Table 1. Parameters for each filter.
Fig. 8. Calculation of damping level.
Fig. 9. Overall CDC logic.
+3

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