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An analysis on the drop impact simulation of dual pump cap container made of eco-friendly materials

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, 15 1 , 2021

J. Korea Society of Die & Mold Engineering, Vol.15 No.1, 2021 ISSN 2092-9692

(Pump cap) , . , (Dual pumpcap) 1, : E-mail: [email protected] . , , , , . , . , , 1,2), . 1,3 1 1 2 2 3 1 1, ( ) 2 3

An analysis on the drop impact simulation of dual pump cap container made

of eco-friendly materials

Eun-Chan Wi

1,3

Min-Sung Ko

1

Hyun-Jeong Kim

1

Joong-Bae Lee

2

Min-Su Kim

2

Joo-Hyung Lee

3

Jung-Shik Kong

1

Seung-Yub Baek

Department of Mechanical Convergence Engineering, Induk University1, ILLUPACK Co.,Ltd2

Department of Mechanical Design and Robot Engineering, Seoul National University of Science&Technology3 (Received March 21, 2021 / Revised March 29, 2021 / Accepted March 31, 2021)

Abstract: Pump cap is a product that is widely used due to its ease of use and simple operation. These pump caps are applied to heterogeneous functional cosmetics and are being developed as dual pump caps. However, the conventional dual pump cap has a problem in that it is inconvenient to use and leakage occurs. In addition, it is formed of a plurality of materials, and there is a problem that is difficult to recycle. Lately, since the problem of environmental pollution is getting serious, the dual pump cap, which is difficult to recycle, cannot be used. Currently, eco-friendliness has been considered in Korea, and there are no dual pump cap containers with excellent sealing performance. Therefore, in this study, a dual pump cap container made of eco-friendly material was designed. In addition, finite element analysis was performed to verify the design feasibility of the product.

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, , , , , , 3) . , (drop test) . , ,

(Finite Elements Method) , 3-6). , 7-9) . ANSYS Workbench , Explicit Dynamics (stress) (Safety factor) . (Button),

(Pump guide), (Shoulder), (Pump set), (Inner container), (Piston),

(External container), (Support) ,

PP(PolyPropylene) . Fig. 1 , . 1m (Concrete) , 00˚, 45˚, 90˚, 135˚, 180˚, 225˚ 6 . ˚ ˚ ˚ ˚ ˚ ˚ Fig. 2 .

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, , , . Fig. 3 135˚ , 9.81 m/s2 ,  (1) 4.43 m/s , 0.001 sec . .    × × ≈ (1) ANSYS Mesh , Mesh size 0.5mm Nodes 915,728 , Elements 4,380,837 . , Bonded . Fig. 4 135˚ Mesh ,

Mesh Nodes, Elements

. Bonded , Table 1 PP Concrete . Density (kg/m3) Young's Modulus (MPa) Poisson's Ratio Tensile yield strength (MPa) Poly Propylene 890 896 0.4103 27.6 Concrete 2,300 30000 0.18 0 , 6 ~ 1 . C(Vitamin C) (Hyaluronic acid) . (Equivalent

stress) (Safety factor)

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˚ ˚ ˚ ˚ ˚ ˚ Fig. 5 , , , . Fig. 6 , 0˚, 90˚, 180˚ , 45˚, 135˚, 225˚ . 180˚ 3.7416 MPa , 135˚ 4.3134 MPa . Fig. 7 , . 0˚, 90˚, 180˚ , 45˚, 135˚, 225˚ . , 180˚ 7.3765 , 135˚ 6.3987 . 3 ~ 4MPa , 6 ~ 7 . PP 4MPa , 5 , 1m , . 1m , 1m . ,

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, . , 1m , 135˚ 2m 6.26 m/s 0.01 sec . ˚ . Fig. 8 135˚ , 1m 0.001 sec 4.3134 MPa , 2m 0.01 sec 18.582 MPa . 4.5 . ˚ Fig. 9 135˚ , 1m 0.001 sec 6.3987 , 2m 0.01 sec 1.4853 . 1.5 . 135˚ 4.5 , 5 1.5 . 1 , 1 . , 1 ,

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(crack) , , , . . . Fig. 10 , , , , 20% . , 135˚ 18.582 MPa 1.4853 . Fig. 11 . , . (coordinate) .

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Fig. 12 , , . Fig. 13 Fig. 12 , 1(1-1, 2-1) 3(3-1, 3-2) 0.1 MPa , 2(2-1, 2-2) 1 MPa 14% , . Table 2 . Fig. 14 , , 1.4853 1.3386 0.15 , . , , , . , , . Time (ms) 1-1 1-2 2-1 2-2 3-1 3-2 0 0 0 0 0 0 0 0.5 0.0016 0.0013 0.0158 0.0135 0.0005 0.0003 1 0.0539 0.0388 0.1836 0.1702 0.0213 0.0148 1.5 0.3267 0.2338 0.6071 0.6370 0.1566 0.1202 2 0.8546 0.6694 1.2306 1.2696 0.4987 0.4181 2.5 1.4679 1.2415 2.106 1.9141 0.9682 0.8630 3 2.2268 1.8729 3.2001 2.7697 1.4718 1.325 3.5 3.2181 2.6732 4.1239 3.693 2.1271 1.8858 4 4.1063 3.5579 4.665 4.3077 3.0114 2.6548 4.5 4.7518 4.2601 5.0074 4.652 3.8611 3.451 5 5.1947 4.7472 5.3569 4.8323 4.4732 4.0831 5.5 5.5224 5.1381 5.7458 4.9516 4.9256 4.5335 6 5.8824 5.4753 6.1199 5.2149 5.2666 4.866 6.5 6.222 5.8162 6.4147 5.5648 5.5467 5.1934 7 6.5146 6.1913 6.6437 5.8162 5.8888 5.5595 7.5 6.7419 6.5169 6.8005 5.9756 6.2162 5.8887 8 6.8778 6.7558 6.881 6.0862 6.4254 6.1216 8.5 7.0292 6.9644 6.9898 6.1812 6.5869 6.3147 9 7.1781 7.1219 7.1777 6.2956 6.7413 6.5547 9.5 7.3184 7.2378 7.3421 6.4133 6.8896 6.796 10 7.4898 7.3977 7.4354 6.5252 7.0247 6.9519

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1) 1m 3 ~ 4 MPa , 6 ~ 7 . PP 4 MPa , 5 , 1m . 2) 135˚ 2m 10 4.5 , 5 . 1 , , . 3) , , , , . , , . “ ” (S2949809) . .

1) Sung-Taek Jung, Seong-Hyun Kim, Hyun-Jeong Kim, Joong-Bae Lee and Seung-Yub Baek, “An

analysis on the injection mold simulation of single cushion pact cosmetic container for the friendly-environment and high productivity,” Journal of the Korea Society of Die and Mold Engineering, 12 (2), pp. 51-56, 2018.

2) Sung-Taek Jung, Hyun-Jeong Kim, Eun-Chan Wi, Min-Su Kim, Joong-Bae Lee and Seung-Yub Baek, “Hinge Design and Injection Molding Simulation of Cosmetic Cushion Fact Container Using Eco-Friendly Materials,” Journal of the Korea Society of Die and Mold Engineering, 13 (3), pp. 35-40, 2019.

3) Jae-Hak Joung, Young-Ho Seong, and Hyun-Ho Choi., “A Study on Strength Evaluation of LCD Glass for Drop test,” Journal of the Korean Society for Precision Engineering, 24(10), pp. 99-108 2007. 4) Young Kim, Mu-Yeol Seo, Hakim Cimm, and Tae-Won Kim., “Determination of the Shear Modulus of Silicone Rubber by using Impact Test and Finite Element Analysis,” The Korean Society of Mechanical Engineers spring and autumn Academic conference, pp. 17-21, 2008.

5) Jenq, S. T., Sheu, H. S., Yeh, C. L., Lai, Y. S., and Wu, J. D., “High-G drop impact response and failure analysis of a chip packaged printed circuit board,” International journal of impact engineering, 34(10), pp. 1655-1667, 2007.

6) Jiang, F., Dong, S., Zhao, Y., Xie, Z., and Soares, C. G., “Investigation on the deformation response of submarine pipelines subjected to impact loads by dropped objects,” Ocean Engineering, 194, 106638, 2019.

7) Dong-Hwan Kang, Mu-Yeol Seo, Hakin Gimm, and Tae-Won Kim., “Determination of Shock Absorption Performance and Shear Modulus of Rubbers by Drop Impact Tes,” Transactions of the Korean Society of Mechanical Engineers - A 33(4), pp. 321-328, 2009. 4,

8) Sung-Soo Kang, Jong-Su Kim, and Gyun-Ho Seol., “Impact Analysis of Freely Falling Cellular Phone,” Journal of the Korean Society of Manufacturing Technology Engineers 22(6), pp. 963-968, 2013. 9) Wang, Y. Y., Lu, C., Li, J., Tan, X. M., and Tse,

Y. C., “Simulation of drop/impact reliability for electronic devices,” Finite elements in analysis and design, 41(6), pp. 667-680, 2005.

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2019 08 : 2019 03 : , < > , CAD/CAE 2018 02 ~ : 2020 05 ~ : , < > CAD/CAE, 2019 3 : 2019 3 : , < > E-Beam, Laser, 2009 2 : ( ) 1997 8 2007 2 : 2008 1 2009 12 : 2009 12 : / < > , 2008 2 : ( ) 2015 1 : ( ) < > , 2011 2 : ( ) 2012 5 2015 8 : , 2015 8 : , < > , 2006 2 : ( ) 2007 3 2009 2 : 2009 3 : , < > , , , , 2007 2 : ( ) 2008 2 2009 2 : 2009 3 : , < > , CAD/CAM/CAE

수치

Fig.  12 ,  ,  . Fig.  13 Fig.  12 ,  1(1-1,  2-1)  3(3-1,  3-2) 0.1  MPa ,  2(2-1,  2-2) 1  MPa 14%  ,

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