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Modal and Stress Analysis of Spur Gear in DC Motor Gearhead using Finite Element Model

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17 * 교신저자 : 최원식([email protected])

Modal and Stress Analysis of Spur Gear in DC Motor Gearhead

using

Finite Element Model

Pandu Sandi Pratama1 Destiani Supeno1 Seongwon Jeong1 Cunsook Park2 Jihee Woo1 Eunsook Lee1 Woojin Yoon1 Wonsik Choi1*

1Department of Bio-industrial Machinery Engineering, Pusan National University, Miryang, Korea 2Keunwoo Tech Co.Ltd, Daegu, Korea

초록

(Abstract)

In electric agricultural machine the gearhead is needed to convert the high speed low torque rotation motion generated by DC motor to lower speed high torque motion used by the vehicle. The gearhead consist of several spur gears works as reduction gears. Spur gear have straight tooth and are parallel to the axis of the wheel. Spur gears are the most easily visualized gears that transmit motion between two parallel shafts and easy to produce. The modeling and simulation of spur gears in DC motor gearhead is important to predict the actual motion behavior. A pair of spur gear tooth in action is generally subjected to two types of cyclic stress: contact stress and bending stress including bending fatigue. The stress may not attain their maximum values at the same point of contact fatigue. These types of failure can be minimized by analysis of the problem during the design stage and creating proper tooth surface profile with proper manufacturing methods. To improve its life expectation in this study modal and stress analysis of gearhead is simulated using ansys work bench software based on finite element method (FEM). The modal analysis was done to understand gearhead deformation behaviour when vibration occurs. FEM static stress analysis is also simulated on gearhead to simulate the gear teeth bending stress and contact stress behavior. This methodology serves as an approach for gearhead design evaluation, and the study of gear stress behavior in DC motor gearhead which is needed in the small workshop scale industries.

키워드

(Keywords)

Spur gears, Stress analysis, Modal analysis, Gearhead

사사

(Acknowledgement)

This research was supported by Ministry of Agriculture, Food and Rural Affairs Research Center Republic of Korea.

참조

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