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G YGWGXGXG 扯GG _ 欃 G 粤 峦 彳 午 軑 概
躓怉魝髶焼▗G 魝繈捝⛧ඇₓ镈嘒⚛G 嘤礣㒳G 戳粼搢黏G 闌恧⚯G 魙簯峙蹐哴
欘G 龩G 崢G 彳G 氜G G崢G彳G驝
擀尬鐕叜懠彳緌
欯G G G G 蛬G G G G 楊
躓怉魝髶焼▗G 魝繈捝⛧ඇₓ镈嘒⚛G 嘤礣㒳G 戳粼搢黏G 闌恧⚯G 魙簯峙蹐哴
Non-Destructive Evaluation of Paramagnetic Metal Using the Sheet Type Induced Current and Matrix Type Hall Sensors Array
YWXX扯G G _欃G G Y\槠
欘G 龩G 崢G 彳G 氜G G崢G彳G驝
擀尬鐕叜懠彳緌
欯G G G G 蛬G G G G 楊
躓怉魝髶焼▗G 魝繈捝⛧ඇₓ镈嘒⚛G 嘤礣㒳G 戳粼搢黏G 闌恧⚯G 魙簯峙蹐哴
朂怉楉枃G G G 歉G G G 鞨G G G 包 G G G G G G G G G G G G
⛋G 軑概⚛G 懠彳G 粤峦彳午礮軆G 軑概⚓ឳG 柋嗵㒿U
YWXX扯G G [欃G G G G G
欘G龩G崢G彳G氜GG 崢G 彳G 驝
擀尬鐕叜懠彳緌
欯G G G G 蛬G G G G 楊
l
ὃ ヂ
ABSTRACT ... viii
Ⲷ 1ⰿ ▶ ᳺ ... 1
Ⲷ 2ⰿ ⭪Ṇ ₩ ⴟᰲ⯲ ⪊ሆ ... 10
Ⲷ 1Ⲣ Ⱚዊ㌎Ữᰖ ... 10
Ⲷ 2Ⲣ Ⱚ⭪ ... 11
Ⲷ 3Ⲣ ◖▶⪎ ... 14
Ⲷ 4Ⲣ ❺㫒ㄲṆ㬦ᳶ... 17
Ⲷ 3ⰿ ᇪᷲ Ἆⲛ㪯 Ⱚዊ㌎Ữᰖ... 19
Ⲷ 1Ⲣ ⚲㋲㨎▷ ... 19
Ⲷ 2Ⲣ ❶Ⲷ㤢 ⲶⰫ ... 33
1. Ἆⲛ㪯 ⮺ᡞⲞᷲ ... 33
2. ᅺₚᡞ ◖▶ ⪎ ... 34
3. ✾⮞㌇ ₩ ❺㫒ㄲṆ㬦ᳶ ... 35
Ⲷ 4ⰿ ❾㩲 ₩ ᅺナ ... 40
Ⲷ 1Ⲣ ╛Ⱚ○ㅎ ኢ☧⯲ ᅊ㨂㕪╛ ... 40
1. ❶㩲㡒 ... 40
2. ❾㩲 ᅊᆖ ₩ 㡣ႚ ... 44
Ⲷ 2Ⲣ ⪾✾㗦ᔲⰎ㝒ᅞ ✾㗦ⰒᲢ✾Ⴏ⯲ ᅊ㨂㕪╛ ... 54
1. ❶㩲㡒 ... 54
2. ❾㩲 ᅊᆖ ₩ 㡣ႚ ... 56
Ⲷ 5ⰿ ᅊ ᳺ ... 58
ll
㣶ὃヂ
Table 2-1 Ⱚ⭪⯲# ∞ᷲ ... 11
Table 3-1 ႛ ⬮☦⯲ ῖṆⲛ 㝓○ ₩ 㔆ዊ ... 21
Table 4-1 ⭪㪯 Ⱂᆏᅊ㨂⯲ 㔆ዊ ... 41
Table 4-2 Ⱂᆏᅊ㨂⯲ 㪯╛ ₩ 㔆ዊ ... 42
Table 4-3 ႛႛ⯲ ᅊ㨂 㔆ዊ ₩ ㅎⲛ ... 55
lll
ᡞὃヂ
Fig. 1-1 ╆⭊✾⮂✾㝒㨇ᆏ ☦☧ Ⱓ 737-300 ㈮ᰗ╆ᅺ ... 2
Fig. 1-2 ⧦ᳶ㧲㨇ᆏ ☦☧ 243㡒 ᡳㅎ㞦☪╆ᅺ... 2
Fig. 1-3 ☪╛㩢⭃ᆏ㧳⩪▶ ᅊ㨂㕪╛ᲿⰎ ᄚ╆ⶖዊ⩪ ₒ㋲ᜮ ⪛㨿 ... 3
Fig. 1-4 ╆► 㛆ᆖ ᄚ╆ ... 4
Fig. 1-5 ㆢ⯦㞦ᄚ╆ ... 5
Fig. 1-6 Ⱚ∞㕪╛ℯ ... 5
Fig. 1-7 ⫚Ⲟᷲ 㕪╛ℯ ... 6
Fig. 2-1 Ⱚዊ㌎Ữᰖ ... 10
Fig. 2-2 Ⱚ⭪⯲# ⴟᷲ ... 12
Fig. 2-3 ⪆ᲆႚ⹚# 㪯㕶⯲# ◖▶⪎ ... 14
Fig. 2-4 0.78mm# ႞ᅃ⯲# ᆏ႞∞㨎⯞# ႚ⹚ᜮ# 1024Ⴖ⯲# 㫚◖▶# ⪎ ... 15
Fig. 2-5 㫚# 㭂ᆖ⯲# ⭪Ṇ ... 17
Fig. 2-6 INA128⯞# Ⰾ⭃㧶# 㫚◖▶# ❺㫒⯲# ⸷㢇㬦ᳶᡞ ... 18
Fig. 3-1 ⮺ᡞἎⲞᷲ⯲# ⭪Ṇ ... 19
Fig. 3-2 ⚲㋲㨎▷# ὂ᠒ ... 20
Fig. 3-3 Fudfn# ⩠⯞# ᧦# ⮺ᡞⶖ㞦⚲⯲# ⅚㫮⩪# Ḓ# ㌂㛆ዤⰎ# ⚲㋲㨎▷ ... 22
Fig. 3-4 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⲟዊⰿ# ⚲㋲㨎▷# ᅊᆖ ... 23
Fig. 3-5 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⲟዊⰿ# ⚲㋲㨎▷# ᅊᆖ(crack : L10, W1, D4 [mm]) ... 25
Fig. 3-6 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ⯲# ⚲㋲㨎▷# ᅊᆖ(crack ⩠ ᜮ ᅗ⭊) ... 28
Fig. 3-7 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ⯲# ⚲㋲㨎▷# ᅊᆖ(crack : L2, W1, D4 [mm], ... 30
ly
Fig. 3-8 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ# ⚲㋲㨎▷# ᅊᆖ(crack : L10,
W1, D4 [mm]) ... 32
Fig. 3-9 ❶ⲶⰫ㧶# ⮺ᡞἎⲞᷲ ... 33
Fig. 3-10 ᅺₚᡞ# ◖▶# ⪎ ... 34
Fig. 3-11 ✾⮞㌇㬦ᳶ ... 35
Fig. 3-12 ᇪᷲ㪯# Ⱚዊ㌎Ữᰖ# ሆᡳ⯞# ⮞㧶# ❺㫒ㄲṆ# ⊮᳷Ⰾ⧞ኒ᱂ ... 36
Fig. 3-13 ᅺរ⪇㙏ᆖ㧞㗊# 㬦ᳶᡞ ... 36
Fig. 3-14 㫚◖▶⫚# ᇪᷲ⸷㢇㬦ᳶ+INA128,⯲# 㬦ᳶᡞ ... 37
Fig. 3-15 㡣㫶㫮# 㬦ᳶᡞ ... 38
Fig. 3-16 ᇪᷲ㪯# Ⱚዊ㌎Ữᰖ⩪# ⯲㧶# ᇪᷲ# Ⱚዊⰿ⯲# ႚ❶㫮 ... 38
Fig. 4-1 √❷❶㩲㡒 ... 40
Fig. 4-2 Ⱂᆏ# ᅊ㨂⯲# 㪯╛# ₩# 㔆ዊ ... 42
Fig. 4-3 㧖ᳶቺ⪎# ⲶⰫ# ℯ ... 43
Fig. 4-4 ⮺ᡞἎⲞᷲḖ# Ⱚ⭪⯖ᳶ# マ㕷㧶# ᇪᷲ㪯# Ⱚዊ㌎Ữᰖ⩪# ⯲㧶# 㧖ᳶቺ⪎⯲# # ᄚ㈶ ... 44
Fig. 4-5 ᅊ㨂# ዒⰎ# ₩# Ⱂႚ# ⶖ㞦⚲⩪# ⯲㧶# Ⱚዊ⪛╛ ... 45
Fig. 4-6 8nK}⯲# ⮺ᡞἎⲞᷲ⩪▶# ႛႛ⯲# √❷# 㣶Ἆᅊ㨂⯲# 㕪╛ᅊᆖ ... 46
Fig. 4-7 43nK}⯲# ⮺ᡞἎⲞᷲ⩪▶# ႛႛ⯲# √❷# 㣶Ἆᅊ㨂⯲# 㕪╛ᅊᆖ ... 47
Fig. 4-8 ⮺ᡞἎⲞᷲℯ⩪# ⯲㧶# ⶖ㞦⚲⅞# Ⱂᆏᅊ㨂# 㕪╛# ᅊᆖ ... 51
Fig. 4-9 VR/x|TOTALᆖ ❾Ⲷ ᅊ㨂⯲ ㅎⲛᆖ⯲ ╛ᆚᆚᅞ. ... 52
Fig. 4-10 ⮺ᡞἎⲞᷲℯ⩪# ⯲㧶# 㧖ᳶቺ⪎# 㕪╛# ᅊᆖ ... 53
Fig. 4-11 ⪾✾㗦ᔲⰎ㝒ᅞ# ✾㗦ⰒᲢ✾Ⴏ# ❶㩲㡒(Unit: mm, thickness: 10mm) ... 55
Fig. 4-12 ⮺ᡞἎⲞᷲℯ⩪# ⯲㧶# ⪾✾㗦ᔲⰎ㝒ᅞ# ✾㗦ⰒṆ✾Ⴏ# ᅊ㨂㕪╛# ᅊᆖ ... 56
Fig. 4-13 ❾Ⲷ# ᅊ㨂# ㅎⲛᆖ# ᅞ╊ᢶ# ㅎⲛᆖ⯲# ᆚᅞ ... 57
y
ዊ㫒 ▾
PSI Pre-Service Inspection ISI In-Service Inspection NDT Nondestructive Testing RT Radiation Testing UT Ultrasound Testing MT Magnetic Particle Testing MFLT Magnetic Flux Leakage Testing ECT Eddy Current Testing
PT Penetration Testing LT Leakage Testing VT Visual Testing AE Acoustic Emission IRT Infrared Ray Testing
C-MFL Cross-type Magnetic Flux Leakage DC-MFL Direct Current Magnetic Flux Leakage V-MFL Vertical-type Magnetic Flux Leakage STIC Sheet-Type Magnetic Induced Current
CIC-MFL Combined Induced Current-Magnetic Flux Leakage MFPT Magnetic Fluid Penetration Testing
MR Magnetic Resistance
GMR Giant Magnetic Resistance FSO Full Scale Operational range AC Alternating current DC Direct current
yl SSS Single Hall sensor scanning
LIHaS Linearly Integrated Hall Sensor Array AIHaS Area type Itegrated Hall sensor Array HPF High Pass Filter
LPF Low Pass Filter
CMRR Common Mode Rejection Ratio RMS Root-Mean-Square A-STS Austenitic stainless steel
MAX Maximum value of the differential RMS of Hall voltage to the STIC direction[V/mm]
MIN Minimum value of the differential RMS of Hall voltage to the STIC direction [V/mm]
S/N Signal-to-Noise ratio
B Magnetic Flux Density [Wb/m2] V Hall Voltage [V]
S Sensor-resoluation
VRMS/x The Differential of VRMS to Scanning Direction(x-direction) L Length of Crack [mm]
W Width of Crack [mm]
D Depth of Crack [mm]
儑 Skin depth [mm]
f Frequency [Hz]
yll
⧞ᰲ ㅂⰪ
INSP Inspectable crack length AC Alternating current H Hall Sensor
RMS Root-Mean-Square CF Cut off Frequency
TOTAL Total of Sensor Output
C Crack
ylll
ABSTRACT
Non-Destructive Evaluation of Paramagnetic Metal Using the Sheet Type Induced Current and Matrix Type Hall Sensors Array
Youngmin Park
Advisor: Prof. Jinyi Lee, Ph.D.
Dept. of Information and Comunication Eng.
Graduate School of Chosun University
Large mechanical structures such as aircrafts and power generation plants are operated in corrosive environment under high temperature and high pressure. In such conditions, cracks can easily develop, initiate and propagate. These cracks lead to various types of fractures in the abovementioned large mechanical structures. And the fractures not only result in the loss of economy and even worse, of life but also environment pollution. Therefore, cracks need to be inspected with equipment having high detection capability before they can initiate fractures.
In this paper, a non-destructive testing method of metallic structures by visualization of alternating magnetic field is proposed. Up to now, the alternating magnetic field has been visualized by using the yoke-type magnetizer and linearly integrated Hall sensors array. Also, the static magnetic field has been visualized by using the matrix-type Hall sensors array.
However, the 2-dimensional alternating magnetic field has not been visualized in real time.
To realize the visualization system of a 2-dimensional alternating magnetic field, that is, an AC-type magnetic camera, a sheet-type induced current, matrix-type Hall sensors array and signal processing circuits were developed. An alternating magnetic field is distorted by a crack on a metallic structure. Therefore, the AC-type magnetic camera can inspect cracks.
l{
The crack inspection ability of the developed AC-type magnetic camera was verified by non-destructive testing of austenitic stainless steel and aluminum alloy. Austenitic stainless steel is used in nuclear power generation plants. Austenitic stainless steel is a paramagnetic metal, but it can have a ferromagnetic structure in certain environments. This ferromagnetic characteristic has obstructed the inspection of cracks in the previous non-destructive testing.
Also, aluminum alloys are used in aircrafts. The fatigue cracks and corrosion of an aging aircraft have to be inspected and evaluated quantitatively.
The developed AC-type magnetic camera and crack inspection method of metallic structures can be used in the non-destructive testing of large mechanical structures.
Furthermore, this inspection method, with its accurate prediction ability, can also be used for damage tolerance engineering. The lifetime evaluations of aged structures and machines, which have a high accident probability, can be carried out more accurately.
4
Ⲷ 1ⰿG ▶ ᳺ
㨇ᆏዊ, ⮺Ⱂ ⭊ⶖ✾㗦Ⰾ◲, ᳶ㎭ ⩮ ᦋ⯲ រ㪯ዊዊ ₩ ႛⴟ ሆⴊῖ ᦋ⯚ ᘬ
⯚ ⩪ᖢ⹚ ₩ ⮞㩲ῖ, ᅺ⧯ႚ✾ ᦋ⯞ ⮺㧲ᅺ, √❷, ᅺ⫂ ᅺ⧯ᆖ Ⴓ⯚ ⪎⧟㧶 㫲 ᅗ⩪ ᘒ㈶ᢲ⩎ Ⱒ. ᰖ▶, 㨏➆ √㤢 ₩ ☦ⱆ⯲ Ⲷⴊ ᆏⲯ ⶫ⩪ ₶╷㧶 ᅊ㨂Ⰾ ᔲ ᡳ, 㧖ᳶ ₩ √❷ ᦋ⩪ ⯲㧶 㣶Ἆ 㫓⯚ ᕎ√ ᅊ㨂, ╆⭃Ⱚ √ⶖ⯲ ᦋ⯲ 㨃 ⲛⰒ ῒⲶᳶ Ⱂ㧲⪆ ☪╛Ⰾ ⨖ዊᢲἎ, ኣᅃ㰢 Ⲟᢲ⩎ ╆ᅺ⩪ ⰎḎᄦ ᢶ. ᅊᆖ ⲛ⯖ᳶ ṣរ㧶 Ⱂⲛ余ᅗⲶⲛ ☪❾⑪Ṧ ⧞ᝢᰖ 㫲ᅗ ⪾⪖ ᦋ ሇႚⲛ⯖ᳶᡞ 㔊 ῒⲶ Ḗ Ⱆ⯖㕆 ⚲ Ⱒ.
㧶 ⪢ᳶ 2011ᗞ 4⭮ 1Ⱆ ₒሇ ▶√ ⧞Ṇⴊᔲⶖ 㧖ᝣ✾ ᆏ㨇⩪▶ ❓Ⴗ 118⯞
㕶⭊ᅺ Ⰾᷳ㧶 ╆⭊✾⮂✾㝒㨇ᆏ 737 ⋞㨣ዊႚ ㌲Ṇ㢆ᝢ⧞ ╢㔆ᰖỲ㘺ᳶ 㨿㧲ᜮ ⶫ ዊᕎ 㢇₶⯦Ⰾ Ṋ 㭞 ㄶⰿ⩪ ⨗ 150cm ⲯᡞ⯲ ሆủⰎ ᔲᜮ ╆ᅺႚ ₶╷㧲⪚
[1]. 㨣㰢 Ⱂ㧖㨎ᜮ ⩠⩢⯖ᔲ, ⹚ኢዦ⹚ 300㡒 Ⰾ╛⯲ ╆⭊✾⮂✾㝒㨇ᆏ⯲
⭎㨇✾㎚Ⰾ ㇶ☦ᢲ⩢ᅺ, 79រ⯲ ╆⭊✾⮂✾㝒㨇ᆏዊႚ ⰎᷳⰎ ⶫគᢶ ╛㕶⩪▶
ᄚ╆㧶 ᅊᆖ, ኒ ⶫ 2រ⯲ ⋞㨣ዊ⩪▶ ቺ⪎Ⰾ ₶╷㧶 ᄝⰎ ₷㪚⳦ᅺ, 19រ⯲ 㨇ᆏዊ ᜮ ῒⲶႚ ₶╷ᢲ⹚ ⧤⧞ ❶ ⭎㨇㧲ᄦ ᢲ⩢.
㧶㡒, ₒሇ⪊㨇ᆏㅇ(Federal Aviation Administration, FAA)⯲ Ⱚᵦ⩪ ⯲㧲Ἆ 2010 ᗞ 3⭮⯲ ᄚ╆ᅊᆖ 15ᗞᢶ ⪊❷⯲ 㨇ᆏዊ ᄚ╆⩪▶ 10រ⯲ 㨇ᆏዊ⯲ ᡳㅎ⩪▶ ቺ
⪎Ⰾ 㫯Ⱂᢲ⩢ᅺ, 11រᜮ 㨇ᆏዊ ⬒√Ḗ ⹚⹚㨎ⶖᜮ 㔎ṗ⩪ ቺ⪎Ⰾ ₶╷㧶 ᄝ⯞ ᅺ㧲ᅺ Ⱒ.
Ⰾ⫚ ⮺╆㧶 ╆ᄎ⯖ᳶᜮ 1988ᗞ ₶╷㧲⪚៲ ⧦ᳶ㧲㨇ᆏ ⋞╛ッᷳ ╆ᅺḖ
⚲ Ⱒ [2]. 1988ᗞ 4⭮ 28Ⱆ, 㧲⫚Ⰾ 㰪ᳶ⫚ 㫒ᘚᶊᶂ႞⯞ ⋞㨣㧲៲ ⧦ᳶ㧲㨇ᆏ
☦☧ 243㡒 㨇ᆏዊ(B737-200)⩪▶ ₶╷㧶 㢇₶ᳶ ᡳㅎ ╛គ Ⱆ√∞Ⰾ ᔺ⧞ႚἎ▶
Ṣ㭞Ⰾ ㌎㭦ᶂⰎᆏ㨇⩪ ⋞╛ッᷳ㧲⪚. Ⰾ ᆖⲯ⩪▶ Ⴗ❾❓῎⭪ 1Ⰾ 㨇ᆏዊ ⬒
√ᳶ ⌂Ჾ ᔲႚἊ ╆ṷ㨢⯖ᔲ, ᔲỒ⹚ 94⯚ ῎╆㨢.
5
Ⱚᵦ㈶ㄲ: http://www.koreadaily.com/news/read.asp?art_id=1178949 Fig. 1-1 ╆⭊✾⮂✾㝒㨇ᆏ ☦☧ Ⱓ 737-300 ㈮ᰗ╆ᅺ
Ⱚᵦ㈶ㄲ: http://www.hansfamily.kr/1107 Fig. 1-2 ⧦ᳶ㧲㨇ᆏ ☦☧ 243㡒 ᡳㅎ㞦☪╆ᅺ
6
Fig. 1-3 ☪╛㩢⭃ᆏ㧳⩪▶ ᅊ㨂㕪╛ᲿⰎ ᄚ╆ⶖዊ⩪ ₒ㋲ᜮ ⪛㨿
Ⰾᲆ㧶 ᅊ㨂⯲ ₶╷ᆖ ○ⰿ⯚ (1) Ⲷⴊᆖⲯ⩪ ₶╷㧶 ᅊ㨂Ⰾ ○ⰿ㧲ᜮ ᅗ⭊⫚, (2) ႚᡳ㭞⩪ Ⱎ⯲⯲ ⭪Ⱂ⩪ ⯲㧲⪆ ₶╷㧲ᅺ ○ⰿ㧲ᜮ ᅗ⭊ᳶ ᔲ⩎ ⚲ Ⱒ.
ႛ ᅗ⭊⩪ Ⱒ⩎▶ ╆⭃Ⲟ ᄚ╆(PSI, Pre-Service Inspection)⫚ ╆⭃ዊ႞ⶫ ᄚ╆(ISI, In-Service Inspection)⩪ ⯲㧲⪆ ⲛⲢ㧲ᄦ ⮺㨎㧶 ᅊ㨂⯞ ᄚ㈶㧲ᅺ ⚲㧲ᡞ᳷ ᢲ⩎
Ⱒ. 㧶㡒 㨇ᆏዊᜮ ⹚╛ ⭎☻⚲គᆖ ឆṆ, ⭎㨇ⶫ ᆏⶫ⩪▶ ⲯ⹚㧲⪆ ⲯ⋞㧺 ⚲
⩠ᜮ ㊂⨗Ⲫ⯞ ႚ⹚ᅺ Ⱒ. ᰖ▶ 㨇ᆏዊႚ ッᷳ㧲⪆ ⯦ Ⰾᷳ ₩ ⭎㨇❶ዦ⹚
ዊㅎḖ 㢆㨂㧶 ሆ○㤢⯲ ╆⭃ዊ႞ⶫ ᄚ╆(ISI, In-Service Inspection)Ḗ Ṣㅪ⨖ 㨂⯚
Ṿ⭊ ⶫ⬮㧶 ᆖⲶⶫ⯲ 㧲ᔲⰎ.
㧶㡒, Ⱛ⯚ ☪╛⯞ ⋺Ḓ ❶႞ᕎ⩪ ᄚ㈶㧲ᅺ 㡣ႚ㧺 ⚲ Ⱒᜮ ᄝ⯚
(1) ᄚ╆ᅊᆖ⩪ ᘬ⯚ ❺ᵊ○⯞ √⪆㧺 ⚲ Ⱒ⯖Ἂ, (2) ⪢㊻㧺 ⚲ ⩠⩢៲ Ⱛ⯚
☪╛ᡞ ᄚ㈶㧺 ⚲ Ⱒᜮ ⰿⲪ⯞ ႚ⹚ᜮ 㧶㡒, (3) ᄚ╆ⶖዊ⯲ 㫯ⰿ⩪ ⯲㧶 ṣរ㧶 ᅗⲶⲛ Ⰾ(ᄚ╆ ᅗ⋞ ₩ ❶႞⯲ ⲢႪ, ᄚ╆Ḗ ⮞㧶 ⭎Ⲟⲯ⹚㬹⚲ Ⴊ㈯)⯞ ⩕⯞
⚲ Ⱒ. Ⱆ₲ⲛ⯖ᳶ ☪╛㩢⭃ᆏ㧳(Damage Tolerance) [3, 4]⩪▶ᜮ 㧖ᳶ❶㩲ᦋ⯞ 㙏㧲
⪆ ሆⴊῖ⯲ 㩢⭃㧺 ⚲ Ⱒᜮ ᅊ㨂㔆ዊ(tolerance size, Fig. 1-3⩪▶ᜮ critical crack size ᳶ 㣶ዊ)Ḗ ᅊⲯ㧶. ⸣, ሆⴊῖ⩪ ⴎⱆ㧲ᜮ ᅊ㨂⯲ 㔆ዊႚ 㩢⭃㔆ዊḖ ㆢᆖ㧲Ἆ ኣᅃ㰢 Ⲟ㧲⪆ 㞦គ⩪ ⰎḎᄦ ᢶ. ᰖ▶, ₒᆏሊ ᄚ╆Ⲣヂ▶(F-15K, FSMP)⩪
7
⯲㧲Ἆ Ⲟ⚺㧶 ISI ᄚ╆ⶖዊ(NINSP)ᜮ Fig. 1-3⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ ᄚ㈶ႚᅊ㨂㔆ዊ (aINSP, Inspectable crack length)⩪▶ 㩢⭃ᅊ㨂㔆ዊ(critical crack size)⩪ ⰎḎᜮ ❶႞(life from inspectable crack length to safety limit)⯲ 50%Ḗ ዊ⯖ᳶ 㧶. ᰖ▶, Fig. 1-3(a)
⩪ ᔲ㕚ᕒ ₮⫚ Ⴓ⯚ System 1⩪ ⋞㧲⪆ Ⱛ⯚ ☪╛⯞ ᄚ㈶㧲ᅺ ⲯᱣⲛ⯖ᳶ 㡣
ႚ㧺 ⚲ Ⱒᜮ System 2(Fig. 1-3(b))Ḗ Ⰾ⭃㧲Ἆ, ᄚ╆❺ᵊᡞ⯲ ᅺᡞ㫮(aINSP⯲ ㇶ☦㫮)
₩ ᄚ╆ⶖዊ⯲ ⰿዊ㫮(NINSP⯲ 㫯ⰿ)ႚ ႚ㨎 .
⋞㞦ᇎᄚ╆ℯ(Non-Destructive Testing)⯖ᳶ រ⅚ᢲᜮ ⴟᰲ⯲ ☪╛ ᅞ㊻ ዊ⚺⩪ᜮ
╆►㛆ᆖᄚ╆(RT, radiation testing), ㆢ⯦㞦㕪╛ℯ(UT, ultrasound testing), Ⱚ∞㕪╛ᄚ
╆(MT, magnetic particle testing), ▾Ⱚ☧㕪╛ℯ(MFLT, Magnetic flux leakage testing),⫚
Ⲟᷲ㕪╛ℯ(ECT, eddy current testing), ㌂㛆㕪╛ℯ(PT, penetration testing), ▾ᄚ╆(LT, leakage testing), ⮻⧢ᄚ╆(VT, visual testing), ⯦㨿㈶ᄚ╆(AE, acoustic emission), ⲛ⬒
►㕪╛ℯ(IRT, infrared ray testing) ᦋ ⪆ᲆ ႚ⹚ႚ Ⱒ [5].
╆►㛆ᆖᄚ╆(RT, radiation testing)ᜮ ╆►⯞ Ⰾ⭃㧲⪆ ╆►Ⰾ ῖᆖ⯲ ╛ 㫒Ⱛ⭃ ⶫ 㛆ᆖ ₩ 㯻⚲ᢲᜮ ○⯞ Ⰾ⭃㧲ᜮ ᄝⰎ. ❶㩲ㅎ ᕎ√⯲ ∢⪊☧√⩪
រ㧲⪆ ∢⪊☧√⯲ ₚᡞႚ ❶㩲ㅎ⯲ ₚᡞ⫚ ヂⰎႚ ╷ዊዊ ᧦ῒ⩪ ⰎḖ 㛆ᆖ㧲ᜮ
╆►⯲ ⨫⩪ ヂⰎႚ ╷ᅂ 㛆ᆖ ╆╛⩪ ᄚᅺ ⩎ᣪ⭎ ⲯᡞḖ ᆚナ㨂⯖ᳶ⠂ ❶㩲 ㅎ⯲ ᕎ√ ╛㕶Ḗ ⧦⧞↖ ⚲ Ⱒᜮ ℯⰎ. 㧲⹚Ṧ, ╆►⩪ រ㧶 ⧢ⲞᆚṆႚ ⬮ ሆᢶ.
Ⱚᵦ㈶ㄲ: http://www.k2velosi.com/safety-training-services/non-testing.php Fig. 1-4 ╆► 㛆ᆖ ᄚ╆
8
(a) Imperium Inc.DAV(Digital Acoustic Video) (b) 㩢ᝢ㎎ ሆⴊῖ
Ⱚᵦ㈶ㄲ: http://www.imperiuminc.com Fig. 1-5 ㆢ⯦㞦ᄚ╆
ㆢ⯦㞦㕪╛ℯ(UT, ultrasound testing)⯚ ❶㩲ㅎ⩪ ㆢ⯦㞦Ḗ Ⲟឆ❶㎶ ❶㩲ㅎ ᕎ⩪
ⴎⱆ㧲ᜮ ∢⪊☧(Discontinuity)⯖ᳶ√㗊 ₲╆㧶 ㆢ⯦㞦⯲ ⩪ᖢ⹚⨫, ㆢ⯦㞦⯲ 㨣
❶႞ ᦋ⯞ ∞▷㧲⪆ ∢⪊☧⯲ ⮞㋲ ₩ 㔆ዊ ᦋ⯞ ⲯ㫯㧲ᄦ ⧦⧞ᕎᜮ ℯⰎ. ㆢ
⯦㞦㕪╛ᄚ╆⯲ ⲛ⭃⯚ ❶㩲ㅎ ᕎ⩪ ⴎⱆ㧲ᜮ ∢⪊☧⯲ 㔆ዊ ₩ ⮞㋲ ㊻ⲯ⯚ ῖᳺ
❶㩲ㅎ⯲ 㔆ዊ, ᣪ፲, ❶㩲ㅎ⯲ ⱆ, ቺⰖᡞ, √❷╛㕶 ᦋ Ṿ⭊ ᆫ℮⮞㧲ᄦ ⲛ⭃㧲 Ἂ, Ⰾ⬒⩪ᡞ ⮺☧ ㊻ⲯ, ㏲㔆Ṇ㝒 ᄚ╆ ᦋ ኒ ⲛ⭃℮⮞ႚ Ṿ⭊ ᖭ⩎⹚ᅺ Ⱒ.
(a) PHC PILE⯲ ⭃ⲫⰎ⯦ √⮞ Ⱚ∞㕪╛ (b) ℺⩎ṛ ᅊ㨂⯲ Ⱚ∞㕪╛
Ⱚᵦ㈶ㄲ:http://cafe.naver.com/noonejo/3026 Fig. 1-6 Ⱚ∞㕪╛ℯ
9
Ⱚ∞㕪╛ℯ(MT, magnetic particle testing)⯚ ႯⰪ○ㅎ ❶㩲ㅎ⯲ 㣶Ἆ ₩ 㣶Ἆ ₮ ᳶ ₫⩪ Ⱒᜮ ᅊ㨂⯞ ᄚ㈶㧲ᜮ ᄚ╆ℯⰎ. ᄚ╆ℯ⯚ ❶㩲ㅎ⩪ Ⱚⰿ(Magneti field)⯞ ᄒ⩎ Ⱚ㫮❶㕂 㭞 Ⱚ∞(Magnetic Particle)⯞ ⲛ⭃㧲ᅺ ᅊ㨂√⩪ ₶╷ᢶ ▾
Ⱚⰿ(Magnetic Flux Leakage)⯖ᳶ Ⱂ㨎 㪯○ᢶ Ⱚ∞⹚❶(Magnetic Particle Indication)Ḗ ᆚナ㧲⪆ ᅊ㨂⯲ 㔆ዊ, ⮞㋲ ₩ 㪯╛⯞ ᄚ㈶㧺 ⚲ Ⱒ. ᰖ▶ ⧯Ჿ⭃ዊ ₩ ሆⴊ ῖ⯲ ⭃ⲫ√ ᄚ╆, ዊᅞ √㤢⯲ ⲶⰫ ₩ ᆏⲯᄚ╆ ₩ 㝓㰢 ႯⰪ○ㅎᳶ ⲶⰫᢶ ❶㩲 ㅎ⯲ ╆⭃ ⶫ⩪ ᔲ㕚ᔲᜮ ᅊ㨂⯞ ᄚ㈶㧲ᜮ ⚲ᄚ╆⩪ ᖪṆ ⲛ⭃ᢶ.
▾Ⱚ☧㕪╛ℯ(MFLT, Magnetic flux leakage testing)⯚ ሆⴊῖ⩪ Ⲟዊⰿ ᪪ᜮ Ⱚ ዊⰿ⯞ Ⱂႚ㧲⪚⯞ ᧦, ☪╛⯲ ⴎⱆ ₩ 㔆ዊ⩪ ዊⰒ㧲⪆ ☪╛ ⶖ⅚⩪▶ Ⱚዊⰿ⯲
∞㢆ႚ ⅚㫮㧲ᜮ ⭪ṆḖ Ⰾ⭃㧶. Ⰾ᧦, Ⱚዊⰿ⯲ ∞㢆Ḗ Ⱚዊ◖▶⩪ ⯲㧲⪆ ㊻ⲯ 㧲⪆ ☪╛⯞ ᄚ㈶㧶.
⫚Ⲟᷲ㕪╛ℯ(ECT, eddy current testing)⯚ ᇪᷲႚ 㯪Ḏᜮ ㏮Ⱆ⩪ ⲞᡞㅎḖ ႚዦ Ⰾ 㧲Ἆ ㏮Ⱆ ⶖ⮞⩪ ₶╷ᢶ Ⱚᅞႚ ᡞㅎ⩪ Ⱛ⭃㧲ᄦ ᢶ. ㏮Ⱆ⯲ Ⱚᅞᜮ ᇪᷲ⩪
(a) 㨇ᆏዊ㣶Ἆ ₒ☦ᅊ㨂 ᄚ╆ (b) ⫚Ⲟᷲ 㕪╛ℯ⯲ ⭪Ṇ Ⱚᵦ㈶ㄲ:http://www.qualitydigest.com/dec03/articles/01_article.shtml
Fig. 1-7 ⫚Ⲟᷲ 㕪╛ℯ
:
⯲㨎 ₶╷ᢶ ᄝⰎ⁚ᳶ ᡞㅎḖ ᆚ㙏㧲ᜮ Ⱚ☧⯲ 㨿⯚ ❶႞ⲛ⯖ᳶ ⅚㫮㧶. Ⰾ᧦
ᡞㅎ⩪ᜮ ᡞㅎḖ ᆚ㙏㧲ᜮ Ⱚ☧⯲ ⅚㫮Ḗ 㨎㧲ᜮ ዊⲞᲿⰎ ╷ዎ. Ⰾᲆ㧶 㪞╛
⯞ ⲞⰪዊ ⮺ᡞ(Electromagnetic Induction)ᰖ 㧲Ἂ Ⰾ ዊⲞᲿ⩪ ⯲㨎 ᡞㅎ⩪ 㪯○ᢶ ⲞᷲḖ ⫚Ⲟᷲᰖ 㧶. ⫚Ⲟᷲᜮ Ⲟᡞㅎ(❶㩲ㅎ)⩪ ∢⪊☧Ⰾ ⴎⱆ㧲Ἆ ኒ 㔆ዊ⫚
∞㢆ႚ ⅚㫮㧲ᄦ ᢲᜮ᠊ ⰎḖ Ⰾ⭃㧲⪆ ∢⪊☧√Ḗ ᄚ㈶㧲ᜮ ℯⰎ ⫚Ⲟᷲ 㕪╛
ᄚ╆Ⰾ.
㌂㛆㕪╛ℯ(PT, penetration testing)⯚ ሆⴊῖ⩪ ∞╆㧶 㪯ᆫ⧻ㅎႚ ╖㛆⧯ 㪞╛⩪
⯲㧲⪆ ☪╛ √⮞⩪ ✾Ἂᜮ ⭪ṆḖ Ⰾ⭃㧶. ╛ዊ 㪯ᆫ⧻ㅎḖ ក⧞ᕒ 㭞, Ⱚ⬒
►⯞ ⴊ╆㧲Ἆ ☪╛√⮞⩪ Ⱞᷲ㧶 㪯ᆫㅎ⩪ ⯲㧲⪆ ☪╛⯞ ᄚ㈶㧺 ⚲ Ⱒ.
▾ᄚ╆(LT, leakage testing)ᜮ ❶㩲ㅎ ᕎ√ ₩ ⬒√⯲ ⧯Ჿヂ ᦋ⩪ ⯲㨎▶ ዊㅎ ᔲ ⧻ㅎḖ ណᅺ Ⱒᜮ ዊₚ⭃ዊ, Ⲛⰿ❶▾ ₩ ᆚ ᦋ⩪▶ ⮺ㅎ⯲ ㈶, ⮺Ⱏ ⪆√
Ḗ ᄚ╆㧲ᄊᔲ, ⮺㈶ᱣ⯞ ᄚ㈶㧲ᜮ ℯⰎ.
⮻⧢ᄚ╆(VT, visual testing)ᜮ ሆⴊῖ⯲ ☪╛⯞ ⮻⧢ ᪪ᜮ CCD ㌎Ữᰖᳶ ᆚナ㧲
⪆ ☪╛ ⪆√Ḗ 㞪គ㧲ᜮ ℯⰎ.
⮞⩪▶ ╛⚺㧶 ⋞㞦ᇎ ᄚ╆ℯ⯚ ႛႛ⯲ ⰿគⲪ⯞ ႚ⹚ᅺ Ⱒ. Ⱚ∞㕪╛ℯᆖ
⫚Ⲟᷲ 㕪╛ℯ ኒṆᅺ ▾Ⱚ☧ 㕪╛ℯᆖ Ⴓ⯚ ⲞⰪዊⲛ 㪞╛⯞ Ⰾ⭃㧶 ⋞ᇎᇎ ᄚ
╆ℯ⯚ ኢ☧ ሆⴊῖ⯲ 㣶Ἆ 㫓⯚ 㣶Ἆ ኖ⩪ ⴎⱆ㧲ᜮ ᅊ㨂⯞ ᄚ㈶㧲ᜮ᠊ ⮺⭃
㧶 ℯⰎ. ኒᲆᔲ, Ⱚ∞㕪╛ℯ⯚ ⲞㄲṆ(Precleaning) ₩ 㭞ㄲṆ(Post-cleaning) ᆖ ⲯⰎ 㧞⬮㧲Ἂ ⹛㙏ℯ⯲ ᅗ⭊ Ⲟዊႚ ⲫㆣᢲᜮ √⮞⩪ ሇ√ⲛⰒ ႚ⪎Ⰾᔲ ☪╛Ⰾ
₶╷㧺 ⚲ Ⱒᅺ, ᪪㧶 ⮺╆ ᅊ㨂 㪯㕶⯲ ሆ∞Ⰾ ⩎Ჾ⭦ ⲯᱣⲛⰒ 㡣ႚႚ ⩎.
㧶㡒, ▾Ⱚ☧㕪╛ℯ⯚ ᅊ㨂⯞ 㢆㨂㧶 ❶㩲㡒 㣶Ἆ ኖ⯲ Ⱚዊⰿ⯲ ∞㢆Ḗ ⲯᱣⲛ⯖ᳶ ㊻ⲯ㧲⪆, ᅊ㨂⯲ ⮺῎ ₩ ⮞㋲⑪ ⧞ᝢᰖ, ኒ 㔆ዊᡞ ㈮ⲯ㧲ᜮ ⲯᱣ 㡣
ႚႚ ႚ㧲ᜮ ⰿⲪ⯞ ႚ⹚ᅺ Ⱒ. ኒᲆᔲ, ᅊ㨂⯲ ▾Ⱚ☧Ⰾ ᆏ႞ⲛ, Ⴏᡞⲛ⯖
ᳶ ₒ☦㧲ዊ ᧦ῒ⩪ Ⱚዊ◖▶Ḗ ❶㩲㡒 㣶Ἆ⩪ ⲫኖ❶㎶⨖ 㧺 㧞⬮ႚ Ⱒ. ᪪㧶, គⰖ ◖▶⯲ ✾㌮⩪ ⯲㧶 ㊻ⲯ ₩ 㨎▷⩪ ዊⰒ㧲⪆ Ṩ⯚ ❶႞Ⰾ ☦⬮ᢲᜮ ᄝ⯚ 㨎 ᅊ㨎⨖ 㧺 ῒⲶⶫ 㧲ᔲⰎ. ⫚Ⲟᷲ㕪╛ℯ⯚ ╛Ⱚ○ ⱆᵦ⯲ 㣶Ἆ 㧖ᳶቺ⪎ᆖ, ⨯⯚
;
ᆍ⩪ ⴎⱆ㧲ᜮ ᕎ√ᅊ㨂 ₩ √❷ᅊ㨂⯞ ᄚ㈶㧲ᅺ 㡣ႚ㧲ᜮ᠊ ╆⭃ᢲᅺ Ⱒᜮ ⶫ⬮
㧶 ዊ⚺ ⶫ 㧲ᔲⰎ. ኒᲆᔲ, Ⱂⲫ㧶 ㏮Ⱆ႞ ႞◇⯲ ⪛㨿⯖ᳶ ᆏ႞∞㨎⯞ ᘬⰎ ᜮ᠊ 㧶ᅞḖ ႚ⹚ᅺ Ⱒ. ᅊᆖⲛ⯖ᳶ Ṩ⯚ ⚲⯲ ㏮Ⱆ⯞ ⪎㧺 ⚲ ⩠⩎▶ 㕪╛ ☧ ᡞႚ ⋺Ḏ⹚ ὕ㧲ᜮ គⲪ⯞ ႚ⹚ᅺ Ⱒ.
Ⰾᲆ㧶 គⲪ⯞ ና㧲ዊ ⮞㧲⪆, Ⲟ◒ᅞⲛ⯖ᳶᡞ ⋞㞦ᇎᄚ╆ ℯ⯚ ⯦ᆖ Ⴓ
⯚ ㈮◒ᳶ ₶Ⲟ㧲ᅺ Ⱒ. ⸣, ዊⴎ⯲ ᄚ╆⩪ ╆⭃ᢲᜮ ῖṆⲛ ⚲គ⯞ Ⰾ⭃㧶 ᄚ╆
ℯ⯲ ⴟ㨃㫮, Ⲟዊ ⲞⰪ∞⨖⯲ ዊ⚺₶Ⲟ⯖ᳶ ㅂគዊ⚺⯞ Ⰾ⭃㧶 ㆢⲯₚ㫮, ㆢᅺ
☧㫮, ᄚ╆ᆏⲯ⯲ Ⱚᡳ㫮, ᄚ╆ᅊᆖ⯲ 㫮╛㫮 ₩ ᄚ╆ᅊᆖ⯲ ⴎ ℯ⩪ រ㧶 ⪊ ሆႚ 㫶₶㰢 Ⰾᶂ⩎⹚ᅺ Ⱒ.
ⲚⰪႚ 㢆㨂ᢶ ⪊ሆ ኒᶓ⩪▶ᜮ ╛⚺㧶 ⋞㞦ᇎ ᄚ╆ ዊℯ ⶫ Ⱚ∞ 㕪╛ℯ,
▾ Ⱚ☧ 㕪╛ℯ, ⫚Ⲟᷲ 㕪╛ℯ, ㌂㛆 㕪╛ℯ ᦋ⯲ គⲪ ₩ Ⲷ⨗⯞ 㨎ᅊ㧲ዊ ⮞㧲
⪆ ⚶⚲ ሇ╊ ⭪ㄶዊ⚺Ⱂ Ⱚዊ㌎ỮᰖḖ Ⴖ₶㨎 ⫮. Ⱚዊ㌎Ữᰖᜮ Ⱚዊⰿ ∞㢆Ḗ
ႚ❶㫮㧺 ⚲ Ⱒ⯖Ἂ, Ⰾᲆ㧶 ⭪ṆḖ Ⰾ⭃㧲Ἆ ኢ☧ ሆⴊῖ⯲ ⋞㞦ᇎ ᄚ╆ ₩ 㡣ႚ
⩪ ⲛ⭃㧺 ⚲ Ⱒ.
⹚ኢዦ⹚⯲ Ⱚዊ㌎Ữᰖ ዊ⚺⯚ ⬮㔆㪯 ⲞⰪ▷⩪ ⯲㧲⪆, ❶㩲㡒 㣶Ἆኖ⯲ ⴛ ᅺ ዎ ⪛⪇⩪ Ⱚዊⰿ ᪪ᜮ ⮺ᡞⲞᷲḖ Ⱂႚ㧲ᅺ, 㬧㧲ᜮ ✾㌮㪯 Ⱚዊ㌎Ữᰖ⩪ រ 㧶 ⪊ሆႚ ⶖᷲḖ Ⰾᶂ⩢. ᪪㧶, Ṿ㝒ṇ✾㪯⯖ᳶ 2ヂ⭪ ⪎㧶 㫚◖▶, ሆᡳⲞ⭪
⯲ ✾⮞㌇ ₩ ㈶Ჿ❺㫒ⴊⲯ㬦ᳶ⯲ Ⅻ᳆ㄲṆ⩪ ⯲㧲⪆ ⲯⰪዊⰿ⯞ ⅞ᡞ⯲ ዊᅞⲛ Ⰾ☻ⰿ㋲ ⩠Ⰾ ❾❶႞ ႚ❶㫮㧶 ₮ Ⱒ [14-16].
㧲⹚Ṧ ᆏ႞╛⯲ 2ヂ⭪ Ἆⲛ╛⯲ ᇪ™ⲞⰪዊⰿ⯞ ⅞ᡞ⯲ ዊᅞⲛ Ⰾ☻ⰿ㋲ ⩠ Ⰾ ❾❶႞ ႚ❶㫮㧲ᜮ ዊ⚺⯚ ❾㪞ᢲ⹚ ὕ㧶 ₮, → ⪊ሆḖ 㙏㧲⪆ 㨎ន ዊ⚺⯞ Ⴖ
₶㧲⪚. ⸣, ᖭ⯚ Ἆⲛ⩪ ᇪ™ⰿዊⰿ⯞ Ⱂႚ㧲ዊ ⮞㧲⪆, Ἆⲛ㪯 ⮺ᡞⲞᷲⰒ
ႚⰿ㋲Ḗ Ⴖ₶ ₩ ⚲㋲㨎▷㧲ᅺ, ❶Ⲷ㤢⯞ ⲶⰫ㧲⪚. ᪪㧶 㧖㊻ⲯㅎ⯲ 㣶Ἆ⩪ ⮞
㋲㧶 ቺ⪎⩪ ⯲㧲⪆ ⫶ᅻᢲᜮ Ⲟዊⰿ ₩ Ⱚዊⰿ⯞ ㊻ⲯ㧲ዊ ⮞㧲⪆ 2ヂ⭪⯖ᳶ
⪎㧶 㫚◖▶ ₩ ✾⮞㌇㬦ᳶ, ❺㫒ㄲṆ㬦ᳶḖ Ⴖ₶㧲⪚. Ⰾᲆ㧶 ሆ○⩪ ⯲㧶 ᇪᷲ
Ἆⲛ㪯 Ⱚዊ㌎Ữᰖ⯲ 㭂⯂○⯞ ᄚ⸷㧲ዊ ⮞㧲⪆, ႯⰪ○ㅎ⫚ ╛Ⱚ○ㅎႚ 㫖ⱆᢶ ሆ
<
ⴊⱆ(⪾✾㗦ᔲⰎ㝒ᅞ ✾㗦ⰒᲢ✾Ⴏ) ₩ ╛Ⱚ○ㅎ(⧦ᶂₒ 㨃ኢ)⯲ 㡣㞪 ❶㩲㡒⩪
Ⱂᆏᅊ㨂 ₩ 㧖ᳶቺ⪎⯞ ᡞⰟ㧲ᅺ, ⰎḖ ᄚ╆ ₩ 㡣ႚ㧲⪚ [11-13].
→ ᘖῒ⯚ ㆷ 5ⰿ⯖ᳶ ሆ○ᢶ. Ⲷ1ⰿ⯚ ▶ᳺⰎἊ, Ⲷ2ⰿ⯚ Ⱚዊ㌎Ữᰖ⯲ ⭪ Ṇ ₩ ⴟᰲ⯲ ⪊ሆḖ ☦Ⴖ㧶. Ⲷ3ⰿ⯚ ᇪᷲἎⲛ㪯 Ⱚዊ㌎ỮᰖḖ Ⴖ₶㧲ዊ ⮞㧶 ዊ₲ዊ⚺Ⱂ Ἆⲛ㪯 ⮺ᡞⲞᷲ Ⱂႚℯᆖ Ἆⲛ㪯 Ⱚዊ◖▶ ⪎, Ⅻ᳆㪯 ❺㫒ㄲṆ㬦ᳶ
⩪ រ㧲⪆ ▾㧶. Ⲷ4ⰿ⯚ ᇪᷲἎⲛ㪯 Ⱚዊ㌎Ữᰖ⯲ ⮺⭃○⯞ ᄚ⸷㧲ዊ ⮞㧲⪆
⪾✾㗦ᔲⰎ㝒ᅞ ✾㗦ⰒᲢ✾Ⴏᆖ ⧦ᶂₒ 㨃ኢ⩪ ᡞⰟ㧶 Ⱂᆏᅊ㨂 ₩ 㧖ᳶቺ⪎⯞
ᄚ㈶㧶 ᅊᆖḖ ᅺ㧶. Ⲷ5ⰿ⯚ ᅊᳺⰎ.
43
Ⲷ 2ⰿG ⭪Ṇ ₩ ⴟᰲ⯲ ⪊ሆ
Ⲷ 1ⲢG Ⱚዊ㌎Ữᰖ
Fig. 2-1 Ⱚዊ㌎Ữᰖ#
Ⱚዊ㌎Ữᰖᜮ Fig. 2-1⩪ ᔲ㕚ᔶ ₮⫚ ႳⰎ Ⱚ⭪, Ⱚዊ◖▶⪎, ⰪዊᲦ⸢, ❺㫒 ㄲṆ 㬦ᳶ ₩ AD⅚㫲ዊ, Ⱂ㗊㠲Ⰾ✾, ㎎㦂㗊(㦞ᳶ◒▶) ₩ ✾㦦ᲢⰎᳶ ሆ○ᢶ.
⹛ᷲⰪዊⰿ [6, 7], ᇪᷲⰪዊⰿ, Ⲟዊⰿ, ⮺ᡞⲞᷲ, ⮺ᡞἎⲞᷲ [14-21], ⹚Ⱚዊ⫚
Ⴓ⯚ Ⱚ⭪⯖ᳶ√㗊⯲ ⲞⰪዊⰿ⯞ ❶㩲㡒⩪ ⰟᲿ㧲Ἆ, ႯⰪ○ㅎ ᪪ᜮ ᅊ㨂⯲ ⴎⱆ⩪
ዊⰒ㧲⪆ ⲞⰪዊⰿ⯲ ⫶ᅻⰎ ₶╷㧶. Ⰾᲆ㧶 ⫶ᅻ⯚ ᆏ႞╛⯲ Ⱚዊⰿ⯲ ∞㢆Ḗ
⅚㫮❶㔾ᄦ ᢲἊ, ⰪዊᲦ⸢ [10]⩪ ☧ᢶ. ᪪㧶, ⪎ᢶ Ⱚዊ◖▶⩪ ⯲㧲⪆ Ⱚዊ ⰿ⯲ ∞㢆ᜮ ⧞ᔺᳶኒ Ⲟዊ❺㫒⯲ ∞㢆ᳶ ⅚㫮㧲ᄦ ᢲἊ, ⰎḖ AD⅚㫲ዊḖ Ⰾ⭃㧲 Ἆ ⹚㗒 Ⲟዊ❺㫒⯲ ∞㢆ᳶ ㎎㦂㗊⩪ ⰟᲿ㧺 ⚲ Ⱒᄦ ᢶ. → ⰿ⩪▶ᜮ ⹚ኢዦ
⹚ ⪊ሆᢲ⩎ ⫂ Ⱚ⭪, Ⱚዊ◖▶⪎, 㬦ᳶ⩪ រ㧲⪆ ႞គ㰢 ⭪ṆḖ ▾㧶.
44
Ⲷ 2ⲢG Ⱚ⭪
❶㩲 រ╛ㅎ⯲ ⱆ ₩ ὃⲛ⩪ ᰖ ⮺㭂㧲ᄦ ᅊ㨂⯞ 㕪╛㧺 ⚲ Ⱒᡞ᳷ ⪆ᲆ
ႚ⹚ 㪯㕶⯲ Ⱚ⭪(magnetic source)⯞ ⪊ሆ Ⴖ₶㧲⪆ ⫮. រ㣶ⲛⰒ ℯⰎ ᇪヂⰪ 㫮ℯ(C-MFL, cross type magnetic flux leakage) [23], ☦㪯⹛ᷲⰪ㫮ℯ(DC-MFL, direct current magnetic flux leakage), ⚲⹛Ⱚ㫮ℯ(V-MFL, vertical type magnetic field leakage), ⮺ ᡞἎⲞᷲℯ(STIC, sheet type induced current) [14-21], 㨃⮺ᡞⲞᷲ-▾Ⱚ☧ℯ (CIC-MFL, complex induced current-magentic flux leakage) [24-26] ₩ Ⱚ○⮺ㅎ㌂㛆ℯ (MFPT, magnetic fluid penetration testing)Ⰾ. ႛႛ⯲ ❶㩲 រ╛ㅎ⩪ រ㧶 Ⱚ⭪⯲ ► 㕷 ₩ 㝓⯞ Table 2-1⩪ ᔲ㕚ᕒ.
Table 2-1 Ⱚ⭪⯲# ∞ᷲ#
Magnetic Source
Type Abbreviation Specimen
Material Character Application
Cross type magnetic flux
leakage
C-MFL Ferromagnetic
Crack inspection regardless of crack
direction
ISI of streel and iron structure
Direct current magnetic flux
leakage
DC-MFL Ferromagnetic
Small size NDT system. Suitable in scan type mangetic
camera
PSI in the steel-iron production line. ISI in
train wheel
Plate type magnetic
flux leakage P-MFL Ferromagnetic
NDT of pipe.
Suitable in area type magnetic camera
ISI of steel structure.
ISI of wire production In-side solenoid
magnetic flux leakage
IS-MFL Ferromagnetic ISI of steel pipe
Vertical type magnetic flux leakage
V-MFL
Ferromagnetic, Paramagnetic
and Mixed ferromagnetic &
paramagnetic
NDT of metal.
Suitable both of scan- and area-type
magentic camera.
ISI of aircraft and nuclear power plant Sheet type induced
current STIC
Improved sheet type induced
current
I-STIC Suitable in scan type
mangetic camera
ISI of aircraft and nuclear power plant
Combined induced current-magentic
flux leakage
CIC-MFL
NDT of metal regardless of kinds.
Suitable in scan-type magnetic
camera
PSI in steel manufacturing line.
ISI of aircraft and nuclear power plant Magnetic fluid
penetration testing MFPT All material Opened surface crack
ISI of aircraft and nuclear power plant
45
ỖⲚ, Fig. 2-2(a)⯲ ᇪヂⰪ㫮ℯ(C-MFL, cross type magnetic flux leakage) [10]⯚ ▾
Ⱚ☧㕪╛ℯ(MFLT, magnetic flux leakage testing) ᪪ᜮ Ⱚ∞㕪╛ℯ(MT, magnetic particle testing)⯲ ᅗ⭊ ᅊ㨂 ዒⰎ 㨿Ⰾ Ⱚ㫮㨿ᆖ ⚲㡣Ⱆ ᧦, ᅊ㨂⯞ 㕪╛㧲ዊ ᅾᰚ㧶 Ⲫ⯞ ⫞㧲ዊ ⮞㧲⪆ Ⲷ❶ᢶ ℯⰎ. Ṣⶖᜮ ᣪ Ⴖ⯲ Ⱚና⯞ ႚ⹚ᜮ ᣪ ➧⯲
ና႞❷ Ⱚ㫮ዊḖ ▾㋲㧲ᅺ ᇪ™ ⲞᷲḖ ⰟᲿ㧲Ἆ, Ⱚ㫮ዊ⮞⯲ ❶㩲㡒⯚ ▶ᳶ ⹛ႛ
Ⰾ ᢲᜮ 㨿⯖ᳶ ᇪヂ Ⱚ㫮ᢶ. Ⰾ᧦, ᅊ㨂⯲ ዒⰎ 㨿Ⰾ ⩎ᜪ ⽗Ⰾᰖᅺ 㧲ᰖ ᡞ, ₲❶ ▾Ⱚ☧⯞ ⮺ዊ㧲⪆ 㕪╛㧺 ⚲ Ⱒᄦ ᢲἊ, ⲯᱣⲛ⯖ᳶ ᅊ㨂⯞ 㡣ႚ㧺
⚲ᡞ Ⱒ. ᪪㧶, Fig. 2-2(b)⯲ ⹛ᷲⰪ㫮ℯ(DC-MFL, direct current magnetic flux leakage)
⯚ ☦㪯Ⱚ㫮ዊḖ ⴊₚ㧲ᄦ ⪎ᢶ Ⱚዊ◖▶⯲ ⰎἎ⩪ ▾㋲㧲⪆, ⲶㄺⲶႯ ᆏⲯ⯲
ᅊ㨂 ᄚ㈶ ₩ ᅺ☧ㄺᡞ ヂ᷶⯲ ⋞㞦ᇎ ᄚ╆⩪ ⲛ⭃㧶 ₮ Ⱒ.
(a) ᇪヂⰪ㫮ℯ(C-MFL) (b) ⹛ᷲⰪ㫮ℯ(DC-MFL)
(c) ⚲⹛Ⱚ㫮ℯ(V-MFL) (d) ⮺ᡞἎⲞᷲℯ(STIC)
Fig. 2-2 Ⱚ⭪⯲# ⴟᷲ#
46
Fig. 2-2(c)⯲ ⚲⹛Ⱚ㫮ℯ(V-MFL, vertical type magnetic field leakage)⯚ Ⱚዊ ◖▶⯞
⚲➇ 㬦 Ⴊ⯚ ㏮Ⱆ ⧢⩪ ⮞㋲ ❶㔾ᅺ, ㏮Ⱆ⩪ ᇪᷲ Ⲟ⭪⯞ Ⱂႚ 㧲⪚⯞ ᧦ ❶㩲 រ
╛ㅎ⩪ ⚲⹛㨿⯖ᳶ ᇪ™ Ⱚᅞႚ ⮺ᡞ ᢶ. Ⰾ᧦ ᅊ㨂⩪ ⯲㧶 Ⱚዊⰿ⯲ ⅚㫮⫚
⮺ᡞⲞᷲ⯲ 㯪㝒ᲆ⯞ ㊻ⲯ㧲⪆ ᅊ㨂⯞ 㕪╛㧺 ⚲ Ⱒ.
Fig. 2-2(d)⯲ ⮺ᡞἎⲞᷲℯ(STIC, sheet type induced current)⯚ ❶㩲㡒⯲ 㣶Ἆ⩪ Ἆ ⲞᷲḖ ⮺ᡞ㧲ᅺ, ᅊ㨂⯲ ⴎⱆ⩪ ዊⰒ㧲ᜮ ἎⲞᷲ⯲ ⫶ᅻ⯞ ⮺ᡞ㧲ᜮ ❷Ⰾ. ⸣
㏮Ⱆ(coil)⩪ ᇪᷲⲞᷲḖ ⰟᲿ㧲Ἆ, ႯⰪ○ㅎ ㏮⩎(core)⩪ ᇪᷲ ⰪዊⰿⰎ ₶╷㧶.
Ⰾ ᧦ ㏮⩎Ḗ 㙏ᆖ㧲ᜮ ᡳ㞪(copper sheet)⩪ᜮ ᇪᷲ ἎⲞᷲႚ ⮺ᡞᢶ [14-21]. ᡞ Ⲟ○ ❶㩲㡒⯞ ᡳ㞪⩪ ኖⲫ㧲Ἆ ❶㩲㡒⯲ 㣶Ἆ ኖ⩪ ⮺ᡞἎⲞᷲႚ ⮺ᡞᢲᅺ, ᅊ 㨂⯲ ⴎⱆ⩪ ⯲㧲⪆ ᅊ㨂⯲ ⨫ ►គ⩪▶ ⮺ᡞἎⲞᷲ⯲ ⫶ᅻⰎ ₶╷㧲⪆ Ⱚዊⰿ⯲
∞㢆ႚ ⅚㫮㧲ᄦ ᢶ. Ⰾᲆ㧶 Ⱚዊⰿ ∞㢆⯲ ⅚㫮Ḗ Ⴊ⹚㨂⯖ᳶ⠂, ႯⰪ○ㅎ, ╛Ⱚ
○ㅎ, ႯⰪ○ㅎ ₩ ╛Ⱚ○ㅎႚ 㫖ⱆᢶ ሆⴊῖ⯲ ᅊ㨂⯞ ᄚ㈶㧺 ⚲ Ⱒᄦ ᢶ.
47
Ⲷ 3ⲢG ◖▶⪎
Ⱚዊⰿ⯲ ∞㢆Ḗ ⲯᱣⲛ⯖ᳶ ㊂㧲ዊ ⮞㧶 Ⱚዊ◖▶ᳶᜮ 㫚◖▶, ⰪዊⲚ㨇 (MR, magnetic resistance) ◖▶, ᄊរⰪዊⲚ㨇(GMR, giant magnetic resistance) ◖▶ᦋ⯞
⚲ Ⱒ. GMR ◖▶ᜮ 2007ᗞᡞ ᘒ⅂ῖṆ㧳╛⯞ ⚲╛㧶 GMR 㭂ᆖ⩪ ዊㆢ㧶 ㆢ
☦㪯 Ⱚዊ◖▶ᳶ⠂, ⋞㞦ᇎᄚ╆∞⨖⩪▶ ኒ 㫶⭃ᡞႚ ዊរᢲᅺ Ⱒ⯦⯞ ⚲⯲ ᘖῒ
⩪▶ ᅺ㧲ᅺ Ⱒ. ኒᲆᔲ, 㫚◖▶(⨗ 911 ⸷㢇)⩪ ⯲㧲Ἆ, 佳4mT⯲ Ⲟሆ႞ᡳⰫ
℮⮞(FSO, full scale operational range)⩪▶ 2.51V/mT⯲ ႪᡞḖ ❾㪞㧲ᅺ Ⱒᜮ ₮, ᅺ ᢶ GMR◖▶ ᪪ᜮ SDT(spin dependent tunneling)◖▶⩪ ⋞㧲⪆ 5~10⯲ FSOḖ ႚ⹚
Ἆ▶, 10~100 ⲯᡞ⯲ ᅺႪᡞḖ ❾㪞㧲⪚. ⭋Ⰾ 㣶㡒ヂᡞ 0.01V ⲯᡞᳶ⠂ ⨗ 4儙T ⲯᡞ⯲ ㊻ⲯⲯₚᡞḖ ႚ.
(a) SSS(Signle Sensor Scanning) (b) Single LIHaS(Linearly integrated Hall sensor array)
(c) Differential LIHaS(Linearly integrated Hall sensor array)
(d) AIHaS(Area type integrated Hall sensor array)
Fig. 2-3 ⪆ᲆႚ⹚# 㪯㕶⯲# ◖▶⪎#
48
ᰖ▶, Ⱚዊ㌎Ữᰖ⩪▶ᜮ ⶖᳶ 㫚◖▶Ḗ ╆⭃㧲⪆ ⫮. ⸣, Fig. 2-3(a)⫚ ႳⰎ 1Ⴖ⯲ Ⱚዊ◖▶Ḗ 2ヂ⭪ 㡣Ἆ╛⩪▶ ⲯₚ㧲ᄦ ✾㌮㧲ᜮ ℯ(SSS, single sensor scanning), Fig. 2-3(b)⫚ Fig. 2-3(c)ㄲᲖ ►㪯⯖ᳶ ⴊₚ㧲ᄦ ⪎㧶 Ⱚዊ◖▶Ḗ 1ヂ⭪
⯖ᳶ ✾㌮㧲ᜮ ℯ(LIHaS, linearly integrated Hall sensor array), Fig. 2-3(d)⫚ ႳⰎ Ἆⲛ 㪯⯖ᳶ ⪎㧶 Ⱚዊ◖▶Ḗ Ⰾ⭃㧲ᜮ ℯ(AIHaS, area type integrated Hall sensor array) Ⰾ Ⱒ. ⴊₚ㧲ᄦ ◖▶Ḗ ⪎ 㧲ᜮ ℯ⩪ᜮ Single LIHaS(Fig. 2-3(b)), Differential LIHaS(Fig. 2-3(c)) ᣪ ႚ⹚ ℯ⯞ ╆⭃㧲⪆ ᅊ㨂⯞ 㕪╛㧲ᅺ Ⱒ. Single LIHaSᜮ InSb 㫚◖▶Ḗ 0.52mm ᪪ᜮ 0.78mm႞ᅃ⯖ᳶ 1⪎ᳶ ㋲㨂⯖ᳶ⠂ ⴟᰲ⩪ ╛⭃⯖ᳶ 㞪Ṿᢲᜮ 㟂㔾⹚ᢶ 㫚◖▶(╖○, HE12AF1U12)Ḗ ╆⭃㧶 ᅗ⭊⩪ ⋞㨎 ᘬ⯚ ᆏ႞∞
㨎, ◖▶⯲ 㧚 ⚲⫚ 㟂㔾⹚⯲ 㔆ዊ, PCB⩪ ⪎㧶 ◖▶႞⯲ ᘬⰎ ヂⰎ, ᅗ╆ᳶ Ⱂ㧶 ₮Ⰾ⩎✾ ⪾ヂ ₩ Ⴊᡞ ⪾ヂḖ ⫞㧶 ℯⰎ [6]. 㧲⹚Ṧ, Single LIHaS⯲
ᅊ㨂 ▾ Ⱚ☧⯚ ⶖ⅚ Ⱚዊⰿ ₩ Ⱚ㫮ዊ⯲ Ⱚና⯖ᳶ√㗊 ₶╷㧶 Ⱚⰿ⩪ ⪛㨿⯞
₵⧞ 㢆㫮ᢲᜮ គⲪ⯞ ႚ⹚ᅺ Ⱒ. ⰎḖ ⫞㧶 ℯⰎ Differential LIHaSⰎ [7].
Differential LIHaSᜮ InSb 㫚◖▶Ḗ 0.52mm ᪪ᜮ 0.78mm႞ᅃ⯖ᳶ 2⪎ᳶ 㡣㨣㧲 ᄦ ㋲㧲⪚, ヂᡳ㪯 㫚◖▶ᜮ Ⱆ₲ⲛⰎ 㫚◖▶⫚ᜮ ឆṆ 㢆㫮ᢲ⹚ ⧤ᅺ ႛႛ⯲
㫚◖▶⩪ ╛Ⰾ㧶 ⰪዊⰿⰎ ⰟᲿᢺ ᧦Ṧ ኒ ヂⰎḖ ㈶Ჿ㧲ዊ ᧦ῒ⩪ ⬒√Ⱚዊⰿ⯲
⪛㨿⯞ ㇶ☦㫮 㧺 ⚲ Ⱒᜮ ⰿⲪ⯞ ႚ⹚ᅺ Ⱒ.
(a) 0.78mm ᆏ႞∞㨎⯲ 1024Ⴖ 㫚◖▶ ⪎ (b) 㪞ₒᅗ 㫯រ╆
Fig. 2-4 0.78mm# ႞ᅃ⯲# ᆏ႞∞㨎⯞# ႚ⹚ᜮ# 1024Ⴖ⯲# 㫚◖▶# ⪎#
49
᪪㧶, 0.78mm ₩ 0.52mm⯲ ᆏ႞∞㨎⯞ ႚ⹚ᜮ AIHaSᜮ 1,024Ⴖ⯲ InSb 㫚◖
▶⩪ ⯲㨎▶ ㊻ⲯᢶ. NiZn ferrite wafer⩪ InSb Hall sensorḖ 0.78mm ႞ᅃ⯖ᳶ 32佴 32Ⴖ(1,024Ⴖ)Ḗ ⪎㧲ᅺ, Ⱚㅎ ⲶⰫ㧶 ◖▶ Ⲟ⭃ PCB⩪ ❾ⰿ㧶 㭞, wire ball bonding⩪ ⯲㧲⪆ ᅊ►㨂⯖ᳶ▶ 24.96佴24.96mm2⯲ ⪛⪇⩪▶ 0.78mm⯲ ᆏ႞∞㨎
⯞ ႚ.
㪞ⱆ 0.5mm ∞㨎⯲ SSS, 0.52mm ₩ 0.78mm⯲ ᆏ႞∞㨎⯞ ႚ⹚ᜮ LIHaS, 0.78mm ₩ 3.5mm⯲ ᆏ႞∞㨎⯞ ႚ⹚ᜮ AIHaS(Fig. 2-3(d))ႚ Ⴖ₶ᢲ⩎ Ⱒ.
4:
Ⲷ 4ⲢG ❺㫒ㄲṆ㬦ᳶ
㫚◖▶⯲ ᅗ⭊⩪ᜮ 2Ⴖ⯲ ⰟᲿគⰪ⫚ 2Ⴖ⯲ ㈶ᲿគⰪᳶ ሆ○ᢶ. ⰟᲿគⰪ⩪
ⲯⲞ⧯ ᪪ᜮ ⲯⲞᷲ ሆᡳ⩪ ⯲㧲⪆ Ⲟዊⰿ⯞ Ⱂႚ㧲ᅺ, ◖▶Ἆ⯲ ℯ►㨿⯖ᳶ Ⱚ ዊⰿ⯞ Ⱂႚ㧲Ἆ, ㈶ᲿគⰪ႞⯲ Ⲟ⧯ヂႚ Ⱚዊⰿ⯲ ◒ዊ⩪ ⋞᳚㧲⪆ ⸷ႚ㧶. ᰖ▶, Ⱚዊⰿ⯲ ◒ዊḖ ⲯᱣⲛ⯖ᳶ ㊻ⲯ㧲ዊ ⮞㨎▶ᜮ ヂᡳ⸷㢇㬦ᳶႚ 㧞⬮㧲ᄦ ᢶ
. ኒṆᅺ, 㧞⬮㧶 ⶖ㞦⚲រ⪇រ⯲ ❺㫒Ḗ ㈮㈶㧲ᄊᔲ ⰻ⯦⯞ Ⲷᄊ㧲ዊ ⮞㨎▶ᜮ ᅺរ⪇㙏ᆖ㧞㗊(HPF, high pass filter)⫚ Ⲛរ⪇㙏ᆖ㧞㗊(LPF, low pass filter)Ḗ ⲛⲢ㰢 Ⰾ⭃㨎⨖ 㧶. ᪪㧶, Ⱚ⭪Ⰾ ᇪᷲⲞᷲ⩪ ⯲㧲⪆ ሆᡳᢲᜮ CIC-MFL, STIC ⩪▶ᜮ
◖▶⩪ ㈶Ჿᢲᜮ ❺㫒ႚ ᇪᷲⲞᷲ⯲ ⶖ㞦⚲⫚ ᡳⰖ㧲ᄦ ᢲ⁚ᳶ ⮞╛ヂ, 㢇⅚㫮, ㇶរ㋲⅚㫮ᦋⰎ ᅊ㨂⯲ ⴎⱆ ₩ 㔆ዊ⫚ ᆚ᳂Ⱒᜮ ⮺㭂㧶 ⲯႚ ᢶ.
㫚 㭂ᆖ 㪞╛(Fig. 2-5)⯞ Ⰾ⭃㧶 㫚 ◖▶ᜮ Ⲟᷲႚ 㯪Ḗ ⚲ Ⱒᜮ ₲ᡞㅎ ῖ⩪
ⲯⲞᷲ IḖ 㯪Ḏᄦ 㧲ᅺ Ⲟᷲ⩪ ⹛ႛⰒ 㨿⯖ᳶ BḖ Ⱂႚ㧲Ἆ Lorentz Forceႚ Ⲟ Ⱚ⯲ 㯪Ḟ⩪ Ⱛ⭃㧲ᄦ ᢲ⩎ ⲞⰪ ∞㢆⯲ ⫶ᅻⰎ ₶╷㧲ᄦ ᢶ. Ⰾᳶ Ⱂ㨎 ㈶Ჿ ⨫ គ⩪ᜮ Ⲟ⮞ヂႚ ₶╷㧲ᅺ Ⰾᲆ㧶 ヂⰎᜮ ◖▶ Ἆ⩪ ⚲⹛⯖ᳶ Ⱏ╆㧲ᜮ ⬒√Ⱚⰿ
⯲ ◒ዊ⩪ ⋞᳚㧲ᄦ ᢶ. Ⰾᲆ㧶 㫚 Ⲟ⧯(VH)⯚ Ⲟ⚺㧶 ₮⫚ ႳⰎ Eq. (1)ᳶ ᔲ㕚 ᕒ. ⪆ዊ▶ kᜮ 㫚 ╛⚲ⰎἊ, ᜮ ႪⰪἎ(㲒䤯䆽)⩪ Ⱏ╆ᢲᜮ Ⱚዊⰿ⯲ ႛᡞⰎ.
Ⱚᵦ㈶ㄲ:http://www.allegromicro.com/en/products/design/an/an295044.pdf Fig. 2-5 㫚# 㭂ᆖ⯲# ⭪Ṇ#
4;
H cos
V k I B T (1)
ⲯⰪዊⰿ⯞ ႚ❶㫮㧲ᜮ Ⱚዊ㌎Ữᰖᜮ Ⰾᲆ㧶 ▾ Ⱚ☧ ∞㢆⩪ Ḓ 㫚◖▶⯲
㈶ᲿⲞ⧯ ⸣, Ⲟ⮞ ヂⰎḖ ヂᡳ❷ ⪊╊⸷㢇ዊ(OP-Amp)Ḗ Ⰾ⭃㧲⪆ ㊻ⲯ㧶. ᅺⲯ ₚ ヂᡳ ⸷㢇⯞ ⮞㧲⪆ ᘬ⯚ ᡳ╛❺㫒Ⲷᄊ⋞(CMRR, Common Mode Rejection Ratio) Ḗ Ⴐᜮ INA128Ḗ ᡞⰟ㧶 Fig. 2-6ᆖ Ⴓ⯚ 㬦ᳶႚ Ⰾ⭃ᢲᅺ Ⱒ. INA128 㧶 Ⴖ⯲
⬒√ Ⲛ㨇(RG)⯞ ⪊ᅊ㧲ᜮ ᄝṦ⯖ᳶᡞ ✗ᄦ 0~80dB⯲ ⰎႬ⯞ ⩕⯞ ⚲ Ⱒ. ヂᡳ
⸷㢇 㬦ᳶ⩪ ⪊ᅊᢲᜮ ᣪ Ⴖ⯲ Ⲟ⧯ 㦦ᳶ⩎(A1, A2)⯚ Ⱛ⯚ ⪾ヂḖ Ⴐ⯖Ἆ▶ᡞ ᘬ
⯚ ⰟᲿ Ⱎ㧖៲✾Ḗ Ⱂ. ᪪㧶, ሆᡳ Ⲛ㨇Ⰾ RGⰎ╛⯖ᳶ ∢ቺ㪯 ᢲᜮ ᄝ⯞ 㩢⭃
㧺 ⚲ Ⱒ. 㧶㡒, ヂᡳ ⸷㢇㬦ᳶ⯲ Ⰾ⯚ Eq. (2)⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ R5 = R7, R8 = R9Ⱆ ᧦ R5ᆖ R8⩪ ⯲㧲⪆ ᅊⲯᢶ.
8 4
5
2 40 2 25
1 1
40 1 50
G G
G
R R k k
Gain R R k R
k R
§ · :§ :·
¨ ¸ :¨ ¸
© ¹ © ¹
:
(2)
Fig. 2-6 INA128⯞# Ⰾ⭃㧶# 㫚◖▶# ❺㫒⯲# ⸷㢇㬦ᳶᡞ#
4<
Ⲷ 3ⰿG ᇪᷲ Ἆⲛ㪯 Ⱚዊ㌎Ữᰖ
Ⲷ 1ⲢG ⚲㋲㨎▷
⮺ᡞἎⲞᷲ(STIC, Sheet Type Induced Current)ᜮ Fig. 3-1⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ 8Ⱚ 㪯⯲ ㏮⩎⯲ ⶫ➆⩪ 1ヂ ㏮Ⱆ⯞ Ⴊᅺ, 2ヂ ㏮Ⱆ(ᡳ㞪)⯞ 㙏ᆖ❶㔾ᜮ 㪯㕶ᳶ ⲶⰫᢶ
. 1ヂ ㏮Ⱆ⩪ ᇪᷲⲞᷲ(IAC)Ḗ ⰟᲿ㧲Ἆ, 8Ⱚ㪯 ㏮⩎⩪ Ⱚዊⰿ(Magnetic flux)Ⰾ ₶╷
ᢲἊ, Ⰾ⩪ ዊⰒ㧲⪆ ᡳ㞪⩪ ⮺ᡞⲞᷲ(Induced current)ႚ ₶╷ᢶ. ⰎḖ ❶㩲㡒⩪
ႚዦⰎ ⲫኖ❶㔾Ἆ, ❶㩲㡒⩪ Ἆⲛ㪯 ⮺ᡞⲞᷲႚ ₶╷㧲ᅺ, ᅊ㨂⩪ ⯲㧶 ⮺ᡞⲞᷲ
⯲ ⫶ᅻ ₩ Ⱚዊⰿ⯲ ∞㢆ႚ ⅚㫮㧲ᄦ ᢶ. ⅚㫮ᢶ Ⱚዊⰿ⯲ ∞㢆Ḗ ㊻ⲯ㨂⯖ᳶ⠂, ᅊ㨂⯲ ⮺῎, ⮞㋲ ₩ 㔆ዊḖ ㈮ⲯ㧺 ⚲ Ⱒᄦ ᢶ [21, 22].
Fig. 3-1 ⮺ᡞἎⲞᷲ⯲# ⭪Ṇ#
53
Fig. 3-2 ⚲㋲㨎▷# ὂ᠒#
❶㩲㡒⩪ ⮺ᡞἎⲞᷲḖ ₶╷❶㏊⯞ ᧦, ႛႛ⯲ ⶖ㞦⚲⩪▶ ❶㩲㡒⯲ ዤⰎ⩪ Ḓ Ⲟዊⰿ ₩ Ⱚዊⰿ⯲ ◒ዊ ₩ 㨿Ⰾ ⩎ᩕᄦ ⅚㫮㧲ᜮ⹚Ḗ ⧦ዊ ⮞㧲⪆, Fig. 3-2
⩪ ᔲ㕚ᕒ ₮⫚ Ⴓ⯚ 3ヂ⭪ ὂ᠒⩪ ⯲㧲⪆ ⚲㋲㨎▷㧲⪚. ⚲㋲㨎▷⯚ ╛⭃ ⲞⰪ ዊⰿ 㨎▷ 㦞ᳶኒ᱂Ⱂ ANSYS Program (Ver. 11.0 SP1 UP20070830, EMAG)⩪ ⯲㧶 ⮺ 㧶⬮☦㨎▷⯞ ⚲㨣㧲⪚. ႛ ⬮☦⯲ ῖṆⲛ 㝓○ ₩ ⬮☦⯲ 㔆ዊḖ Table 3-1⩪ ⲯ Ṇ㧲⪚.
1
X Y Z
AUG 10 2010 10:02:06 ELEMENTS
MAT NUM
Core Core
Coil
Sensing area
Specimen
Environment
Sheet type copper plate
Coil
54
Table 3-1 ႛ ⬮☦⯲ ῖṆⲛ 㝓○ ₩ 㔆ዊ
Item Material Magnetic
Properties Size [mm] Meshing size[mm]
ANSYS model type
Specimen Aluminum MURX1.000022
RSVX 2.82e-8 40 × 100 × 1 1 SOLID117
Core Silicon Steel
MURX 4000 RSVX 4.72e-8
25 × 40 × 0.35 2 cores with 30 slides of each.
2 SOLID117
Coil Copper MURX0.999994 RSVX 1.68e-8
21× 28 × 11 2 coils × 17
turns × 2.5A
2 SOLID117
Sheet type
copper plate Copper MURX0.999994 RSVX 1.68e-8
28 × 126.4 × 44
thickness 0.2 1 SOLID117 Sensing area Air MURX 1 40 × 100 × 1 1 SOLID117
Crack Air MURX 1 1 × 10 × 4 2 SOLID117 Environment Air MURX 1 50 ×170 ×70 5 SOLID117
55
Fig. 3-3, Fig. 3-4 ₩ Fig. 3-5⯚ ⧦ᶂₒ ❶㩲㡒(ᣪ፲ 5mm)⩪ ᅊ㨂Ⰾ ⩠⯞ ᧦⫚
ዒⰎႚ 2mm ₩ 10mmⰒ ᅊ㨂⩪▶ ⶖ㞦⚲⩪ Ḓ ႛ ዤⰎ⩪▶⯲ Ⲟዊⰿ⯲ ⚲㋲㨎
▷ ᅊᆖḖ ᔲ㕚ᕒ.
Fig. 3-3⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ ⶖ㞦⚲ႚ ᘬ⯞⚲᳷ 㣶㧖㭂ᆖ⩪ ⯲㧲⪆ ❶㩲㡒⯲
㣶Ἆ⩪ ⮺ᡞⲞᷲႚ ⶫᢲᅺ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ. ᪪㧶, ⶖ㞦⚲ႚ ᕈ⯖Ἆ, ❶㩲㡒⯲
ዤ⯚ ᆍዦ⹚ ⮺ᡞⲞᷲႚ Ⱂႚᢶ. ᰖ▶, Fig. 3-4 ₩ Fig. 3-5⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ Ⲛⶖ㞦⚲⩪▶ᜮ ᅊ㨂⯲ ⴎⱆ⩪ ዊⰒ㧶 ⫚Ⲟᷲႚ ❶㩲㡒 㣶Ἆ⩪▶ ᕎ√ዦ⹚ Ⲟ₲ⲛ
⯖ᳶ ₶╷㧲Ἂ, ᅊᆖⲛ⯖ᳶ Ṩ⯚ ⰪዊⰿⰎ 㢇ᖭᄦ ₶╷㧲ᄦ ᢶ. ₲Ἆ⩪ ᅺ ⶖ㞦⚲⩪▶ᜮ ᅊ㨂⯲ ►គ⩪ ⶫᢶ ⰪዊⰿⰎ ₶╷㧲ᄦ ᢶ.
(a) 1kHz (b) 5kHz
(c) 10kHz (d) 20kHz
Fig. 3-3 Fudfn# ⩠⯞# ᧦# ⮺ᡞⶖ㞦⚲⯲# ⅚㫮⩪# Ḓ# ㌂㛆ዤⰎ# ⚲㋲㨎▷# # (XY section view)
1
75 25067 50058
75050 100042 125033150025
175017200008 225000 AUG 31 2010 20:07:08 VECTOR
STEP=1 SUB =1 FREQ=1000 JT ELEM=14397 MIN=3346 MAX=105441
1
75 25067 50058
75050 100042 125033150025
175017200008 225000 AUG 31 2010 20:12:45 VECTOR
STEP=1 SUB =1 FREQ=5000 JT ELEM=14727 MIN=4408 MAX=68514
1
75 25067 50058
75050 100042 125033150025
175017200008 225000 AUG 31 2010 20:22:10 VECTOR
STEP=1 SUB =1 FREQ=10000 JT ELEM=14907 MIN=4960 MAX=110018
1
75 25067 50058
75050 100042 125033150025
175017200008 225000 AUG 31 2010 20:33:00 VECTOR
STEP=1 SUB =1 FREQ=20000 JT ELEM=14336 MIN=522.828 MAX=130881
56
(a) 1kHz (b) 5kHz
(c) 10kHz (d) 20kHz
Fig. 3-4 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⲟዊⰿ# ⚲㋲㨎▷# ᅊᆖ# # (crack : L2, W1, D4 [mm])
Fig. 3-5ᜮ ዒⰎႚ 10mmⰒ ᅊ㨂⩪▶ ⶖ㞦⚲⩪ Ḓ ႛ ዤⰎ⩪▶⯲ Ⲟዊⰿ⯲ ⚲
㋲㨎▷ ᅊᆖᳶ▶, ⶖ㞦⚲ႚ ᕈ⧞⚲᳷ ⮺ᡞⲞᷲႚ ❶㩲㡒⯲ ዤⰎ 㨿⯖ᳶ
ṨⰎ ₶╷㧲ᅺ Ⱒ⯦⯞ ᔲ㕚ᕒ. ᪪㧶, ᅊ㨂⯲ ⨫គ⩪▶ ⮺ᡞⲞᷲ⯲ ⫶ᅻ⩪ ዊⰒ㧶
⫚Ⲟᷲႚ ₶╷㧲Ἂ, ኒ 㨿⯚ ႛႛ ₲រ 㨿Ⰾ. ᰖ▶, ᅊ㨂⯲ ዒⰎႚ ⺁⯖Ἆ
▶ᳶ ╛♞ᢲ⩎ ᅊ㨂 ᄚ㈶Ⰾ Ⲛ㧲ᣂ⯞ ⧦ ⚲ Ⱒ.
1
2005 18698 35390
52082 68775 85467 102159
118852135544 152236 AUG 31 2010 17:53:00 VECTOR
STEP=1 SUB =1 FREQ=1000 JT ELEM=390 MIN=2005 MAX=152236
1
75 25067 50058
75050 100042 125033 150025
175017200008 225000 AUG 31 2010 19:45:06 VECTOR
STEP=1 SUB =1 FREQ=5000 JT ELEM=390 MIN=273.594 MAX=98299
1
75 25067 50058
75050 100042 125033150025
175017200008 225000 AUG 31 2010 19:53:55 VECTOR
SUB =1 FREQ=10000 JT ELEM=575 MIN=516.384 MAX=146154
1
75 25067 50058
75050 100042 125033 150025
175017200008 225000 AUG 31 2010 20:01:28 VECTOR
STEP=1 SUB =1 FREQ=20000 JT ELEM=390 MIN=165.968 MAX=156321
57
ዤⰎ 1kHz 5kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
1
75 250675005875050100042125033150025175017200008225000 AUG 31 2010 17:28:59 VECTOR
STEP=1 SUB =1 FREQ=1000 JT ELEM=370 MIN=800.94 MAX=204373
1
75 250675005875050100042125033150025175017200008225000 AUG 31 2010 17:20:05 VECTOR
STEP=1 SUB =1 FREQ=5000 JT ELEM=370 MIN=2424 MAX=168474
58
ዤⰎ 10kHz 20kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
Fig. 3-5 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⲟዊⰿ# ⚲㋲㨎▷# ᅊᆖ
(crack : L10, W1, D4 [mm])
1
75 250675005875050100042125033150025175017200008225000 AUG 31 2010 17:33:19 VECTOR
STEP=1 SUB =1 FREQ=10000 JT ELEM=582 MIN=810.862 MAX=174261
1
75 250675005875050100042125033150025175017200008225000 AUG 31 2010 17:42:53 VECTOR
STEP=1 SUB =1 FREQ=20000 JT ELEM=369 MIN=77.932 MAX=224061
59
Fig. 3-6, Fig. 3-7 ₩ Fig. 3-8⯚ ⶖ㞦⚲⅞ ႛ ዤⰎ⩪▶⯲ ⮺ᡞἎⲞᷲ⯲ ⫶ᅻ⩪ ዊ Ⱂ㧶 Ⱚዊⰿ⯲ ⚲㋲㨎▷ ᅊᆖᳶ▶, ቺ⪎Ⰾ ⩠⯞ ᧦, ቺ⪎⯲ ዒⰎႚ 2mm ₩ 10mm Ⱂ ႛႛ⯲ ᅗ⭊⯲ ⚲㋲㨎▷ ᅊᆖḖ ᔲ㕚ᕒ.
Fig. 3-6⯚ ቺ⪎Ⰾ ⩠ᜮ ᅗ⭊, ⶖ㞦⚲⅞ ⮺ᡞἎⲞᷲ⯲ Ⱚዊⰿ⯲ ⚲㋲㨎▷ ᅊᆖ Ḗ ᔲ㕚ᕒ. Ⱚዊⰿ⯚ Ⲟዊⰿ⩪ ⚲⹛Ⱂ 㨿⯖ᳶ ₶╷㧲Ἂ, Ⰾ㨎Ḗ ⭃Ⰾ㧲ᄦ 㧲ዊ ⮞㧲⪆ Ⱚዊⰿ 㨎▷ᅊᆖᜮ ╣ዮ⅞ᳶ ᅺⲯ㧲⪚. ⸣, ㅇ╣⯚ ᕈ⯚ Ⱚዊⰿ, ⪊ ㅇ╣ ᪪ᜮ 㬃╣⯚ ᘬ⯚ Ⱚዊⰿ⯞ ᔲ㕚ᕒ. 5kHz ₩ 10kHzᜮ ዤⰎ 3mm ኖ⩪▶, 20kHzᜮ ዤⰎ 2mm⩪▶ ㅇ╣Ⰾ ᔲ㕚ᔲᅺ Ⱒ. ⸣, ⶖ㞦⚲ႚ ᘬ⧞⚲᳷ ዤⰎ⩪ Ḓ Ⱚዊⰿ⯲ ◒ዊႚ ㅇ╣⩪ ႚዦ⭦⹚ᅺ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ⯖Ἂ, Ⰾᜮ 㣶㧖㭂ᆖ⩪ ዊ Ⱂ㧶. YZ section-viewᳶ√㗊ᡞ 㣶㧖㭂ᆖḖ ᆚナ㧺 ⚲ Ⱒ.
Fig. 3-7⯚ ቺ⪎⯲ ዒⰎ 2mm, 㢇 1mm, ዤⰎႚ 4mmⰒ ᅗ⭊⩪ ⶖ㞦⚲⅞ ⮺ᡞἎ Ⲟᷲ⯲ ⫶ᅻ⩪ ዊⰒ㧶 Ⱚዊⰿ⯲ ⚲㋲㨎▷ ᅊᆖḖ ᔲ㕚ᕒ. 1kHz⩪▶ᜮ ዤⰎ 4mm ዦ⹚ ㉃∞㧶 ⰪዊⰿⰎ ₶╷ᢲᅺ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ⯖ᔲ, ᅊ㨂 ►គ⩪▶ ╛㫒 ₲រ
㨿⯲ ⫚Ⲟᷲႚ ₶╷㧲⪆ ⰪዊⰿⰎ ╛♞ᢲ⩎, ᅊ㨂⩪ ዊⰒ㧶 Ⱚዊⰿ⯲ ◒ዊᜮ ᅊ㨂 ዒⰎႚ ዎ ᅗ⭊⩪ ⋞㧲⪆ 㔆⹚ ⧤. ᪪㧶, Ⱚዊⰿᡞ 㣶㧖㭂ᆖ⩪ ⯲㧲⪆ ᘬ⯚ ⶖ㞦
⚲⩪▶ 㣶Ἆኖ⩪ ⶫᢲᅺ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ.
Fig. 3-8⯚ Fig. 3-7ᆖ ቺ⪎⯲ 㢇 ₩ ዤⰎᜮ ᡳⰖ㧲ᔲ, ቺ⪎⯲ ዒⰎႚ 10mmⰒ ᅗ
⭊, ⶖ㞦⚲⅞ ⮺ᡞἎⲞᷲ⯲ ⫶ᅻ⩪ ዊⰒ㧶 Ⱚዊⰿ⯲ ⚲㋲㨎▷ ᅊᆖḖ ᔲ㕚ᕒ. ᅊ 㨂⯲ ዒⰎႚ ዎ ᅗ⭊⩪ᜮ ᅊ㨂 ►គ⩪▶ ╛㫒 ₲រ㨿⯲ ⫚Ⲟᷲႚ ₶╷㧲ᰖᡞ,
▶ᳶ ╛♞㧲ዊ ᅾᰚ㨂⯖ᳶ, ᅊ㨂 ዒⰎႚ ዎ ᅗ⭊ႚ ᅊ㨂 ᄚ㈶Ⰾ ᮊ⩎ᔲ. ᪪㧶, 1kHz, 1mm⩪▶ 㨎▷㧶 ₮⫚ ႳⰎ Ḓ ⶖ㞦⚲⩪ ⋞㧲⪆ Ⱚዊⰿ⯲ ∞㢆ႚ ᅊ㨂⯲
⨫ ►គ⩪▶ 㢇 ᖭᄦ ₶╷㧲ᅺ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ.
5:
ዤⰎ 1kHz 5kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010
21:05:38 VECTOR
STEP=1 SUB =1 FREQ=1000 B ELEM=15207 MIN=.423E-04 MAX=.138E-03
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:00:03 VECTOR
STEP=1 SUB =1 FREQ=5000 B ELEM=14218 MIN=.542E-06 MAX=.152E-03
5;
ዤⰎ 10kHz 20kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
Fig. 3-6 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ⯲# ⚲㋲㨎▷# ᅊᆖ#
(crack ⩠ᜮ ᅗ⭊)#
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 20:54:34 VECTOR
STEP=1 SUB =1 FREQ=10000 B ELEM=14306 MIN=.777E-07 MAX=.199E-03
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 20:48:33 VECTOR
STEP=1 SUB =1 FREQ=20000 B ELEM=14009 MIN=.149E-05 MAX=.132E-03
5<
ዤⰎ 1kHz 5kHz
1mm
2mm
3mm
4mm
5mm
YZ
Secti-on view
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:32:43 VECTOR
STEP=1 SUB =1 FREQ=1000 B ELEM=972 MIN=.371E-04 MAX=.135E-03
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:35:26 VECTOR
STEP=1 SUB =1 FREQ=5000 B ELEM=12 MIN=.537E-06 MAX=.186E-03
63
ዤⰎ 10kHz 20kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
Fig. 3-7 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ⯲# ⚲㋲㨎▷# ᅊᆖ#
(crack : L2, W1, D4 [mm],#
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:37:48 VECTOR
SUB =1 FREQ=10000 B ELEM=12 MIN=.106E-06 MAX=.198E-03
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:41:20 VECTOR
STEP=1 SUB =1 FREQ=20000 B ELEM=390 MIN=.187E-06 MAX=.142E-03
64
ዤⰎ 1kHz 5kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:28:21 VECTOR
STEP=1 SUB =1 FREQ=1000 B ELEM=987 MIN=.155E-04 MAX=.126E-03
1
.900E-07.334E-04.667E-04.100E-03.133E-03.167E-03.200E-03.233E-03.267E-03.300E-03 AUG 31 2010 21:26:03 VECTOR
STEP=1 SUB =1 FREQ=5000 B ELEM=341 MIN=.380E-06 MAX=.193E-03
65
ዤⰎ 10kHz 20kHz
1mm
2mm
3mm
4mm
5mm
YZ Secti-on
view
Fig. 3-8 ⶖ㞦⚲⅞# ⮺ᡞἎⲞᷲ⯲# ⫶ᅻ⩪# ዊⰒ㧶# Ⱚዊⰿ# ⚲㋲㨎▷# ᅊᆖ#
(crack : L10, W1, D4 [mm])#
1
.900E-07 .334E-04.667E-04
.100E-03.133E-03 .167E-03.200E-03
.233E-03.267E-03 .300E-03 AUG 31 2010 21:23:48 VECTOR
STEP=1 SUB =1 FREQ=10000 B ELEM=370 MIN=.425E-07 MAX=.228E-03
1
.900E-07 .334E-04.667E-04
.100E-03.133E-03 .167E-03.200E-03
.233E-03.267E-03 .300E-03 AUG 31 2010 21:20:33 VECTOR
STEP=1 SUB =1 FREQ=20000 B ELEM=370 MIN=.961E-07 MAX=.187E-03
66
Ⲷ 2ⲢG ❶Ⲷ㤢 ⲶⰫ 1. Ἆⲛ㪯 ⮺ᡞⲞᷲ
Ⲟ⚺㧶 ₮⫚ ႳⰎ ⮺ᡞἎⲞᷲ(STIC, Sheet Type Induced Current)ᜮ 8Ⱚ㪯⯲ ㏮⩎
⯲ ⶫ➆⩪ 1ヂ ㏮Ⱆ⯞ Ⴊᅺ, 2ヂ ㏮Ⱆ(ᡳ㞪)⯞ 㙏ᆖ❶㔾ᜮ 㪯㕶ᳶ ⲶⰫᢶ. 1ヂ ㏮ Ⱆ⩪ ᇪᷲ Ⲟᷲ(IAC)Ḗ ⰟᲿ㧲Ἆ, 8Ⱚ㪯 ㏮⩎⩪ ⰪዊⰿⰎ ₶╷ᢲἊ, Ⰾ⩪ ዊⰒ㧲⪆
ᡳ㞪⩪ ⮺ᡞⲞᷲႚ ₶╷ᢶ. ⰎḖ ❶㩲㡒⩪ ႚዦⰎ ⲫኖ❶㔾Ἆ, ❶㩲㡒⩪ Ἆⲛ㪯
⮺ᡞⲞᷲႚ ₶╷㧶. Ⰾᲆ㧶 ⭪Ṇ⩪ ዊ→㧲⪆, Fig. 3-9⩪ ᔲ㕚ᕒ ₮⫚ Ⴓ⯚ STIC⯞
❶ⲶⰫ㧲⪚. ዒⰎ 370mm, 㢇 100mm, ᣪ፲ 0.1mmⰒ ᡳ㞪Ⰾ Ⰾ⭃ᢲ⩢⯖Ἂ, 㝓㰢
◖▶⪎ √ኖ⩪▶ᜮ 㢇⯞ 70mmᳶ ㈯☦㧲⪆ ⮺ᡞἎⲞᷲႚ ⶫᢲᡞ᳷ 㧲⪚. ᪪ 㧶, ㏮⩎ᜮ ᅺ㛆Ⱚ⯂⯞ ႚ⹚ᜮ ❾Ṇ㏲Ⴏ⩪ ⯲㧲⪆ ⲶⰫ㧲⪚⯖Ἂ, 17㬦⯲ ሦ⚲Ḗ ႚ
⹚ᜮ ㏮Ⱆ⩪ 2.5A, 1~20kHz⯲ ⲞᷲḖ ⰟᲿ㧲⪚. ᪪㧶, ㏮Ⱆ ₩ ㏮⩎ᜮ 2ႶḖ ⰿッ 㧲⪆ ⮺ᡞⲞᷲႚ ṨⰎ ⮺ᡞᢲᡞ᳷ 㧲⪚.
Fig. 3-9 ❶ⲶⰫ㧶# ⮺ᡞἎⲞᷲ#
67
2. ᅺₚᡞ ◖▶ ⪎
Fig. 3-10(a)ᜮ NiZn 㠲ᰖⰎ㝒 ⮂Ⰾ㠖⩪ 2ヂ⭪⯖ᳶ ⪎㧶 InSb 㫚◖▶Ḗ ᔲ㕚ᕒ
. 㫚◖▶ᜮ 780um⯲ ႞ᅃ⯖ᳶ 32㨣 32⪎ᳶ ⪎ᢲ⩎ Ⱒ⯖Ἂ, Fig. 3-10(b)⩪ ᔲ㕚 ᕒ ₮⫚ ႳⰎ ►ᢲ⩎ Ⱒ. ⸣, ႛႛ⯲ 㫚◖▶ᜮ ⪎㨿⯖ᳶ Ⲟ⭪ᆏኣ►Ⰾ, 㨣
㨿⯖ᳶ ❺㫒㈶Ჿ►Ⰾ ᆏ㙏⪎ᢲ⩎ Ⱒ. Ⰾᲆ㧶 ሆⴊ⩪▶ᜮ ⪎㨿⯲ 㧲ᔲ⯲ Ⲟ⭪
ᆏኣ►⯞ ⪊ᅊ㧲ᅺ, 㨣㨿⯖ᳶ ❺㫒㈶Ჿ►⯞ Ⅻ᳆㪯 ❺㫒ㄲṆ㬦ᳶ⩪ ⯲㧲⪆ ႛႛ
⯲ 㫚Ⲟ⧯⯞ ㈶Ჿ㧺 ⚲ Ⱒ. ᰖ▶, ⪎㨿⯲ Ⲟ⭪ᆏኣ►⯞ ™Ⴂ⧞ ႚἎ▶ ヂ᳚
ᳶ ⪊ᅊ, ⸣ ✾⮞㌇㧲ᅺ ㈶ᲿⲞ⧯⩪ រ㧶 ❺㫒ㄲṆ㬦ᳶḖ ᡳዊ㫮㧲Ἆ 24.96佴 24.96mm2⯲ ⪛⪇⩪▶ 0.78mm⯲ ᆏ႞∞㨎⯞ ႚ⹚ᜮ Ⱚዊⰿ⯲ ∞㢆Ḗ ⲯᱣⲛ⯖ᳶ
㊻ⲯ㧺 ⚲ Ⱒ [27, 28].
+d,Ἆⲛ㪯⯖ᳶ# 5ヂ⭪# ⪎㧶# 㫚◖▶# +e,ሆᡳⲞ⭪⯲# ✾⮞㌇# ₩㈶Ჿ❺㫒# ⴊⲯ㬦ᳶ#
Fig. 3-10 ᅺₚᡞ ◖▶ ⪎
68
3. ✾⮞㌇ ₩ ❺㫒ㄲṆ㬦ᳶ
✾⮞㌇ 㬦ᳶḖ ሆ㪞㧲ዊ ⮞㧲⪆ → ⪊ሆ⩪▶ᜮ Fig. 3-11ᆖ Ⴓ⯚ ✾⮞㌇ 㬦ᳶḖ Ⴖ₶㧲⪚. ✾⮞㌇ 㬦ᳶᜮ TR, FET ₩ Decoderᳶ ሆ○ᢲᅺ, 30ms⯲ ✾⮞㌇ 㠞✾⩪
⯲㧲⪆ 450mA⯲ ⰟᲿⲞᷲႚ ╛ዊ Fig. 3-10(b)⯲ 㧲ᔲ⯲ ⪎㨿⯖ᳶ 㫚◖▶⩪ ⰟᲿ ᢶ.
Fig. 3-11 ✾⮞㌇㬦ᳶ
69
Fig. 3-12 ᇪᷲ㪯 Ⱚዊ㌎Ữᰖ ሆᡳ⯞ ⮞㧶 ❺㫒ㄲṆ ⊮᳷Ⰾ⧞ኒ᱂
ᅺរ⪇ 㙏ᆖ㧞㗊(HPF, Hihg-Pass-Filter), ヂᡳ㪯 ⪊╊⸷㢇㬦ᳶ(OP-Amp) ₩ ᇪᷲ-
⹛ᷲ❺㫒 ⅚㫲 㬦ᳶ(RMS to DC converter circuit)ᳶ ሆ○ᢲᜮ ᇪᷲ㪯 Ⱚዊ㌎Ữᰖ⯲ ᅗ
⭊, Fig. 3-12⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ OP-Amp⯲ ⲞἎᆖ 㭞Ἆ⩪ HPF ₩ ᇪᷲ-⹛ᷲ❺㫒
⅚㫲 㬦ᳶḖ ㈮ႚ㧲⪚.
Fig. 3-13⯚ ㍾㟂❶㗊, Ⲛ㨇 ₩ OP-Ampᳶ Ⰾᶂ⩎ ᅺរ⪇㙏ᆖ㧞㗊Ḗ ᔲ㕚ᕒ 㬦ᳶᡞⰎ. HPF⯲ cut-off ⶖ㞦⚲ᜮ ⯦ ❷ Eq. (3)⩪ ⯲㧲⪆ ᅊⲯᢲἊ, → ⪊ሆ⩪
▶ᜮ Ⲛ㨇ᆖ ㏲▶Ḗ ⴊⲢ㨂⯖ᳶ⠂, 100~10kHz⯲ cut-off ⶖ㞦⚲Ḗ ❾㪞㧲⪚.
݂
ൌ
ଶగோଵ (3)Fig. 3-13 ᅺរ⪇㙏ᆖ㧞㗊 㬦ᳶᡞ
6:
᪪㧶, OP-Ampᜮ Fig. 3-14⩪ ᔲ㕚ᕒ ₮⫚ ႳⰎ RGႬ⯞ ⴊⲯ㨂⯖ᳶ⠂, ⯦ ❷ Eq. (4)⯖ᳶ 㣶㪞ᢲᜮ ⸷㢇⋞Ḗ 㬧㧺 ⚲ Ⱒ⯖Ἂ, → ⪊ሆ⩪▶ᜮ 72dB⯲ ⸷㢇⋞Ḗ 㫶⭃㧲⪚.
8 4
5
2 40 2 25
1 1
40 1 50
G G
G
R R k k
Gain R R k R
k R
§ · :§ :·
¨ ¸ :¨ ¸
© ¹ © ¹
:
(4)
Fig. 3-14 㫚◖▶⫚ ᇪᷲ⸷㢇㬦ᳶ(INA128)⯲ 㬦ᳶᡞ
᪪㧶, Fig. 3-15ᜮ AD637(ANALOG DEVICE, Wideband RMS-to-DC Converter)⯞ Ⰾ⭃
㧶 RMS-to-DC ⅚㫲 㬦ᳶᡞⰎᅺ, CAVḖ ⴊⲢ㨂⯖ᳶ⠂ DC ㈶ᲿႬ⯲ Ṇ㦦(Ripple) Ⴌ
⯞ Ⱆ ⚲ Ⱒ. HPF⯲ ᡞⰟ⩪ ⯲㧲⪆ DC○∞Ⰾ Ⲷᄊᢲᅺ AC○∞⯲ 㢇⯚
RMS-to-DC ⅚㫲 㬦ᳶ⩪ ⯲㧲⪆ DC❺㫒ᳶ ⅚㫲ᢶ [29].
DC❺㫒, ⸣ ᅊ㨂⯲ ⴎⱆ⩪ ዊⰒ㧶 ⫚Ⲟᷲ⯲ ◒ዊḖ AD⅚㫲ዊ ₩ Ⱂ㗊㠲Ⰾ✾⩪
⯲㧲⪆ ⰟᲿ ₩ ❺㫒ㄲṆ㧶.
6;
Fig. 3-15 ᇪᷲ-⹛ᷲ❺㫒 ⅚㫲 㬦ᳶ(RMS to DC converter circuit)#
#
G G G
300Hz_150mAG 500Hz_150mA 1kHz_150mAG
G G G
5kHz_150mAG 10kHz_150mA 20kHz_150mAG Fig. 3-16 ᇪᷲ㪯 Ⱚዊ㌎Ữᰖ⩪ ⯲㧶 ᇪᷲ Ⱚዊⰿ⯲ ႚ❶㫮
6<
Ⰾ╛⯲ ❺㫒ㄲṆ㬦ᳶḖ Ⰾ⭃㧲⪆ ᇪᷲⲞᷲḖ ႚ❶㫮㧺 ⚲ Ⱒ⯦⯞ 㫯Ⱂ㧲ዊ ⮞ 㧲⪆, ⹛ᅗ 6.5mm⯲ ⭪㪯㏮Ⱆ⩪ 300Hz~20kHz⯲ ᇪᷲⲞᷲ(150mA)Ḗ ⰟᲿ㧲⪆ ₶╷
❶㕂 ᇪᷲⰪዊⰿ⯞ ⪛╛㫮㧲⪚. Fig. 3-16⯚ ᇪᷲⰪዊⰿ⯲ ∞㢆Ḗ ⚲⹛㨿(Ⲟ⭪ᆏ ኣ㨿)⯖ᳶ ₒ∞㧶 ⪛╛⯞ ᔲ㕚ᕎἊ, 300Hz⩪▶ 20kHz⯲ 㢇ᖭ⯚ ⶖ㞦⚲⪛⪇⩪▶
ᇪᷲⰪዊⰿ⯞ ⪛╛㫮㧺 ⚲ Ⱒ⯦⯞ ⧦ ⚲ Ⱒ.