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3.3 Boundaries in Single-Phase Solids (/)

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(1)

3.3 Boundaries in Single-Phase Solids (/)

Special High Angle Grain Boundaries

 Some special high angle boundaries have significantly lower energy than ordinary high angle boundaries.

1. Twin Boundary

If the twin boundary is // to the twining, the atoms in the boundaries fit perfect!!

undistorted position

coherent

Extremely low energy

(2)

3.3 Boundaries in Single-Phase Solids (/)

 In fcc twin, mistorientation of 70.5 degree about a

<110> axis.

Special Grain Boundary

(3)

3.3 Boundaries in Single-Phase Solids (/)

Equilibrium in Polycrystalline Materials

Intersection of Grain Boundary with Free Surface

3 12 2

13 1

23

sin sin

sin

cos 2

2

b sv

(4)

3.3 Boundaries in Single-Phase Solids (/)

Crystallographic View of Grain Boundary

12 21 13 31 23 32

33 22 11

a a : a a : a a W : V : U

2 / 1 a a a cos

Transformation matrix {h1k1l1}<p1q1r1>

{h2k2l2}<p2q2r2>

33 32

31

23 22

21

13 12

11

a a

a

a a

a

a a

a M

Orthogonality aijaik=jk

3 independent variables

(5)

3.3 Boundaries in Single-Phase Solids (/)

x1 x2 x3

x1 x2 x3

Grain boundary plane or inclination angles Lattice orientations

of two grains

Specimen coordinate Crystal coordinate

X’3

X’2

X’1

2

1

2 independent variables

(6)

3.3 Boundaries in Single-Phase Solids (/)

Thermally Activated Grain Boundary Migration

 Net Force due to Surface Tension

 Direction of Grain Boundary Migration during Grain Growth (2-D) Junction angle: 120

Grains with # of boundary > 6 → grain growth

Grains with # of boundary < 6 → grain shrink, disappear

Reduce the # of grains, increase the mean grain size, reducing the total g.b. energy

Called Grain growth, grain coarsening

(7)

3.3 Boundaries in Single-Phase Solids (/)

Thermodynamic Consideration

For grain growth, G is due to the grain boundary curvature.

For recrystallization, G is due to the difference of strain energy

R

G 2 Vm

: effect of pressure difference by curved boundary

x F V

x

G m

/

Released Energy

Free 2

Nm

V F G

m

(8)

3.3 Boundaries in Single-Phase Solids (/)

The effect of G on Kinetics of Boundary Migration

 Effective Flux of Atoms

from grain 1 to 2 from grain 2 to 1

If and there is no net boundary movement If and there is no net boundary movement

1 2 1

1

2 n v exp ( G / RT ) m s

A a

1 2 2

2

1 n v exp (G G)/ RT m s

A a

0

G

1 1 2 2

2

1n v A n v

A

0

G









RT

G T

R v G

n A J

a

net 2 1 1 exp 1 exp

(9)

3.3 Boundaries in Single-Phase Solids (/)

If boundary velocity is v (Net flux = v/((Vm/Na))

The boundary migration is a thermally activated process.

High energy g. b.→ Open g. b. structure → high mobility

Low energy g. b. → closed (or dense) g. b. structure → low mobility





 





 





T R

H R

S T

R N

V v n M A

where

V G M

v or

V G T

R G T

R N

V v n v A

a a

a m m

m a

a m

exp exp

/ exp

2 1 1 2 2 1 1 2

(10)

3.3 Boundaries in Single-Phase Solids (/)

Grain Boundary Segregation

 Impurities tend to stay at the grain boundary

Gb : free energy reduced when a solute is moved to GB from matrix.

T R X G

Xb b

0 exp

(11)

3.3 Boundaries in Single-Phase Solids (/)

The Kinetics of Grain Growth

 Experimental Observation

 Interaction with Particles

M K

where t

K D

D

t d

D d M D

v

4 2

0

2

t n

K D

f D r

r f D

r r f

r P f

3 4 2 3 2

2 3 2

3

max

2

(12)

3.4 Interphase Interfaces in Solids (/)

- Different X-tal structure and composition

Interface Coherency

A.Fully coherent Interface : When two crystal match perfectly at interface.

구조가 같기 때문에 chemical energy 만 존재한다 coherentch

( ) (1 – 200 mJ/m2)

(13)

3.4 Interphase Interfaces in Solids (/)

 Lattice 가 같지 않아도 coherent interface를 만들 수 있다.

→ Lattice Distortion → Coherency Strain

(14)

3.4 Interphase Interfaces in Solids (/)

B. Semi-coherent Interfaces

For sufficiently large atomic misfit

2 / ) (

d d

b

D b d or

d D d d

(as  ↑, D )

Interfacial Energy

st

nt ch

semicohere  

 ( )  

st for small

(semi-coherent) = 200 – 500 mJ/m2

(15)

3.4 Interphase Interfaces in Solids (/)

C. Incoherent Interfaces

Very different atomic configuration ( > 0.25)

D. Complex Semicoherent Interfaces

Semicoh. Int. observed at boundaries formed by low-index planes (atom pattern and spacing are almost equal.)

(inherent) = 500 – 1000 mJ/m2

Nishiyama-Wasserman (N-W) Relationship

fcc bcc

fcc

bcc // (111) , [001] //[101] )

110 (

Kurdjumov-Sachs (K-S) Relationships

] 1 1 0 [ //

] 1 1 1 [ , ) 111 ( //

) 110 (

(16)

3.4 Interphase Interfaces in Solids (/)

Second-Phase Shape: Interface Energy Effects

A. Fully Coherent Precipitate

 If ,  have the same structure

 Happens during early stage of many ppt hardening

 Good match → can have any shape → spherical

minimum

Aii

GP(Guinier- Preston) Zone in Al – Ag Alloys

% 7 .

0

rA rB

(17)

3.4 Interphase Interfaces in Solids (/)

B. Partially Coherent Precipitates

 ,  have different structure and one plane which provide close match

Coherent or Semi-coherent in one Plane ; Disc Shape (also plate, lath, needle-like shapes are possible)

Alloys Ag

Al in

ecipitates 4%

Pr

Alloys Cu

Al Phase

(18)

3.4 Interphase Interfaces in Solids (/)

C. Incoherent Precipitates

When ,  have completely diff. structures.→ Incoherent interfaces

Interface energy is high for all plane → spherical shape

Polyhedral shapes from coh. or semi-coh. interfaces

D. Precipitates on Grain Boundaries

alloys Cu

Al in

phase

(19)

3.4 Interphase Interfaces in Solids (/)

Second-Phase Shape in : Misfit Strain Effects

A. Fully Coherent Precipitates

Coherency strain

minimum

Ai i GS

a a Misfit a

ned

Unconstrai

a a Misfit a

d

Constraine

(α’β: strained para.)

1/3 0.5 3

2 E E

(20)

3.4 Interphase Interfaces in Solids (/)

Elastically Isotropic Materials V GS  

 4



2

Elastically Anisotropic Materials

disc sphere

sphere Shape

Zone

Misfit Zone

Cu Zn

Ag Al

A radius Atom

o

0.7% 3.5 % 10.5 % )

(

28 . 1 : 38

. 1 : 44

. 1 : 43

. 1 : )

(

(21)

3.4 Interphase Interfaces in Solids (/)

B. Plate-Like Precipitates

V Misfit V

Volume

2 1

2 2

2 2

2

c z a

y a

x

) / 3 (

2 2

a c f V GS    

(22)

3.4 Interphase Interfaces in Solids (/)

C. Plate-Like Precipitates

(23)

3.4 Interphase Interfaces in Solids (/)

Coherency Loss

) (

4 )

(

3 4 4 4

) (

2

2 3

2

st ch

ch

r coherent

non G

r r

coherent G



 

st crit

st crit

small for

r r

1 4

3

2

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